Suzuki DF40A User Manual

DF40AT/40AST/50AT/50AVT/60AT/60AVT
10A
UP
DN
DN UP
M
GAUGE
CONNECTOR
SDS
CONNECTOR
DIGITAL GAUGE
DIAGRAM
(OPTION)
GAUGE CONNECTOR
SDS CONNECTOR
CAP
CAP
PUSH
PUSHTURN
FREE
STIG
OFF
B
G
W
Gr
Br
O
GND
STOP
BATT
START
BZ
RESET
IG
SUZUKI
UP DN
IGNITION SWITCH
CAUTION BUZZER
BZ
W/B
W/B
R/Y
R/Y
B/R
B/R
O
O
O/B
O/B
R/W
R/W
Bl
Bl
W/B
Gr/Y
Gr/Y
B/Br
B/Br
P/W
P/W
B
B
B
B
Lbl/W
Lbl/W
W/Bl
W/Bl
BATTERY
MAGNETO
CKP SENSOR
STARTER MOTOR
R
B
LIGHTING
SWITCH
TROLL MODE
SWITCH
METER
TRIM
METER
TACHOMETER
WITH LED
B
Y
B
B
BB
B
B
BB
Gr
B
Y
Gr
Bl/B
Bl/B
G/Y
G/Y
P
P
G/W
G/W
Bl/B
G/Y
P
G/W
W/Y
W/Y
W/Y
W/Y
W/Y
W/Y
W/Y
W/Y
W/Y
Bl/B
Bl/B
G/Y
G/Y
P
P
G/W
G/W
Bl/B
G/Y
P
G/W
R/G
R/G
R/G
R/G
R/G R/G
R/G
R/G
B
B
B
B
Gr
Gr
R/G
B B
Gr
R/G
R/G
B
B
R/G
R/G
B
B
R/G
B
B
B
B
B
B
B
R/G
B
B
B
Gr
Gr
B
B
Gr
Gr
B
Gr
B
Gr
Gr
Gr
Gr
Gr
Gr
Gr
R/G
R/G
B
B
R/G
R/G
B
B
R/G
B
R/G
B
R/G
R/G
B
B
R/G
R/G
B
B
B
B
Gr
Gr
B
B
Gr
Gr
R/G
B
R/G
B
B
Gr
B
Gr
G
G
G
G
G
PTT SWITCH
B
B
B
B
B
B
G
Bl
Bl
G
G
PTT RELAY
TRIM SENSOR
PTT MOTOR
B/W
B/W
B
B
Bl
G
R
R
B
B
R
MAIN
RELAY
STARTER
MOTOR
RELAY
FUSE BOX
FUSE
15A 15A30A30A
30A
CMP
SENSOR #1
B/W
B/W
Y/Bl
Y/Bl
B/Bl
B/Bl
B/W
Y/Bl
B/Bl
W
W
B/R
B/R
W
B/R
Gr
Gr
O
O
B
B
Gr
O
B
IGNITION COIL #1
Gr
Bl
B
IGNITION COIL #2
Gr
Gr/Y
B
IGNITION COIL #3
#3 #2 #1
FUEL INJECTOR FUEL INJECTOR FUEL INJECTOR
CYLINDER TEMP SENSOR
B
B
B
B
B
B
Lg/W
Lg/W
B/W
B/W
Lg/W
B/W
OIL PRESSURE SWITCH
RECTIFIER & REGULATOR
THROTTLE & IAT & MAP SENSOR
JOINT
CONNECTOR #2
JOINT
CONNECTOR #1
ENGINE CONTROL MODULE
B
W
P/B
B/G
B/G
R/B
R/B
B/G
R/B
Gr
Gr
W
R
W
W
W
W
W
R
R
R
W
W/R
G
Y/G
Y/G
Bl
Bl
Bl
Y
Y
Y
Y
Y
Y
R
R
B
B
Y
Y
Y
R
B
B
B
B
R
R
R
Gr, W B
BWB/GGrB/W
PLblB/Bl
Lbl
W/R
P
P
W/R
Lbl
Lbl
W/R
P
B/Br
B/Br
Gr
Gr
B/Br
Gr
O/B
O/B
Gr
Gr
O/B
Gr
1.0 ± 0.3 kgf/cm
2
ON
R/G
R/G
W/Bl
R/Y
B/R
O
PTT SWITCH
NEUTRAL SWITCH
N ON
F, R OFF
Lbl
Lbl
W/R
W/R
P
P
Lbl
W/R
P
IAC
FUEL PUMP
R/G
R/G
W/B
W/B
Gr
Gr
Gr
Gr
W/Bl
W/Bl
R/Y
R/Y
R/G
W/B
Gr
Gr
W/Bl
R/Y
R
R
B/W
B/W
Br/Y
Br/Y
Lg/B
Lg/B
W
W
R
B/W
Br/Y
Lg/B
W
B/W
B/W
R/B
R/B
B/W
R/B
Y/B
Y/B
Br
Br
Y/G
Y/G
B/Bl
B/Bl
Y/B
Br
Y/G
B/Bl
V
V
V
V
V
V
B/G
B/G
B/Bl
B/Bl
B
B
B/G
B/Bl
B
W/Y
W/Y
R
R
B/W
B/W
W/Y
R
R
R
B/W
B/W
B/W
B/W
P/W
P/W
Lbl/W
Lbl/W
P/W
Lbl/W
B
B
B
G/W
G/W
P/W
P/W
Bl/B
Bl/B
G/W
G/W
P/W
P/W
Bl/B
Bl/B
G/W
P/W
Bl/B
G/W
P/W
Bl/B
O/Y
O/Y
B
B
B/G
B/G
O/Y
B
B/G
EMERGENCY STOP SWITCH LOCK PLATE IN RUN LOCK PLATE OFF STOP
Gr
Gr
Gr
Gr
Bl
Bl
Bl
Bl
Gr GrBlBl
W/Y
W/Y
B
B
Bl/B
Bl/B
G/Y
G/Y
P
P
G/W
G/W
Lbl
Lbl
P
P
O
O
W
W
Br
Br
Y
Y
G
G
Gr
Gr
Bl/W
Bl/W
B
B
W/Y
B
Bl/B
G/Y
P
G/W
Lbl
P
O
W
Br
Y
G
Gr
Bl/W
B
Y
Y
Bl/B
Bl/B
G/Y
G/Y
P/W
P/W
G/W
G/W
Lbl
Lbl
P
P
O
O
W
W
Br
Br
Y/B
Y/B
Bl/R
Bl/R
B/G
B/G
Bl/W
Bl/W
B
B
Y
Bl/B
G/Y
P/W
G/W
Lbl
P
O
W
Br
Y/B
Bl/R
B/G
Bl/W
B
W
W
W
Lbl
Lbl
O
O
W
W
Br
Br
W/R
W/R
G
G
Gr
Gr
Bl/W
Bl/W
B
B
W/R
W/R
P
P
Lbl
Lbl
O
O
W
W
Br
Br
W/R
W/R
G
G
Gr
Gr
Bl
Bl
B
B
W/R
W/R
P
P
Lbl
O
W
Br
W/R
G
Gr
Bl/W
B
W/R
P
Lbl
O
W
Br
W/R
G
Gr
Bl
B
W/R
P
G/W
G/W
P/W
P/W
Bl/B
Bl/B
P/W
P/W
Bl/B
Bl/B
G/W
G/W
O/Y
O/Y
B
B
B/G
B/G
G/W
P/W
Bl/B
P/W
Bl/B
G/W
O/Y
B
B/G
R/W
R/W
Gr
Gr
R/W
Gr
R
R
P
P
P
Lbl
Lbl
Lbl
B/W
B
R/B
R/B
Y/G
Y/G
Bl/W
Bl/W
Bl/B
Bl/B
O
O
W
W
Br/Y
Br/Y
B/W
B/W
W/Y
W/Y
Bl/R
Bl/R
B/G
B/G
V
V
P
P
Lg/W
Lg/W
O/Y
O/Y
G/W
G/W
P/B
P/B
Y/Bl
Y/Bl
Br
Br
Bl
Bl
Lg/B
Lg/B
Y/B
Y/B
G/Y
G/Y
Y
Y
G
G
B
B
B/Bl
B/Bl
Lbl
Lbl
Gr
Gr
R
R
Y
Y
P/W
P/W
R/B
Y/G
Bl/W
Bl/B
O
W
Br/Y
B/W
W/Y
Bl/R
B/G
V
P
Lg/W
O/Y
G/W
P/B
R/G
O/B
R/W
Bl
Gr/Y
B/Br
P/W
B
B
Lbl/W
Y/Bl
Br
Bl
Lg/B
Y/B
G/Y
Y
G
B
B/Bl
Lbl
Gr
R
Y
Y
Y
P/W
Y
Y
Y
Br
Br
Br
Br
NEUTRAL SWITCH N ON
F, R OFF
B Bl Br G Gr Lbl
: Black : Blue : Brown : Green : Gray : Light blue
Lg/B
: Light green with Black
WIRE COLOR
O P R V W Y B/Br B/G
: Orange : Pink : Red : Violet : White : Yellow : Black with Brown
B/Bl
: Black with Blue : Black with Green
B/R B/W
: Black with Red : Black with White
Bl/B Bl/R Bl/W Br/Y
: Blue with Black : Blue with Red : Blue with White : Brown with Yellow
G/W G/Y Gr/Y Lbl/W
: Green with White : Green with Yellow : Gray with Yellow : Light blue with White
Lg/W O/B
: Light green with White : Orange with Black
O/Y P/B P/W R/B R/G R/W R/Y
: Orange with Yellow : Pink with Black : Pink with White : Red with Black : Red with Green : Red with White : Red with Yellow
W/B W/Bl
: White with Black : White with Blue
W/Y
W/Y
W/Y
W/R W/Y Y/Bl Y/G
: White with Red : White with Yellow : Yellow with Blue
Y/B
: Yellow with Black : Yellow with Green

Suzuki DF40A Specifications

General

Engine Type	4-Stroke
Displacement	941 cc
Max Output	29.4 kW (40 PS)
Full Throttle Operating Range	5000 - 6000 RPM
Steering	Remote
Starting System	Electric
No. of Cylinders	3
Alternator	12V 19A
Engine Mounting	Shear Mount
Trim Method	Power Trim and Tilt
Gear Ratio	2.27:1
Exhaust	Through Prop Hub Exhaust
Cylinders	3
Gear Shift	F-N-R
Shaft Length	L: 508 mm, X: 635 mm
Alternator Output	12V 19A
Fuel System	Sequential Electronic Fuel Injection
Ignition System	Fully transistorized ignition
Oil Pan Capacity	2.7 L