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ABB Zenith ZTSCT Series User Manual

ABB Zenith ZTSCT Series
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ABB Zenith
19
ZTSCT / ZBTSCT Operation & Maintenance Manual
Testing
Introduction
A manual operator handle is provided with the transfer
switch for maintenance purposes only. Manual operation
of the switch must be checked before it is operated electri-
cally.
Both power sources must be disconnected
before manual operation of the switch.
Insert the
handle and operate the transfer switch between the Source 1
and Source 2 positions. The transfer switch should operate
smoothly without binding. Return the switch to the
Source 1 position, remove the handle, and return it
to the holder provided.
After completing the inspection, cleaning and servicing
of the transfer switch, reinstall the switch cover, and close
and lock the cabinet door. Reclose the circuit breakers
feeding the utility and generator sources to the switch.
Initiate the electrical transfer test by activating the test
switch. P timer will time out and the microcontroller
will send an engine start signal. When the W time has
elapsed, the switch will complete its transfer by closing
into the Source 2.
Deactivating the test switch will start retransfer to Source 1.
The switch will complete its retransfer to Source 1 after
the time delay of the T timer. The U engine overrun timer
allows the engine generator to run unloaded
for a pre-
set cool down period.
Test Options
The ATS can be tested in either of two positions:
1) “Auto Position”
Full Transfer Test - This test checks the complete
operation of the ATS by transferring the load’s
power source from Source 1 to Source 2.
2) “Test Position”
This procedure is recommended for Preventive
Maintenance (PM) of ATS without interrupting the
Load thru the BYPASS/ISOLATION SWITCH.
NOTE: A periodic test of the transfer switch
under load conditions is recommended
to insure proper operation. (See National
Electric Code articles 700 and 701).
CAUTION
Due to hazardous voltage and current, ABB Zenith
recommends that an
ABB Zenith Certified technician
or a qualified electrician must perform the
installation and maintenance of the switch.
WARNING
Both power sources must be disconnected
before manual operation of the switch.
WARNING
When performing a hi-pot or dielectric test
on the power section, DISCONNECT
the
control panel plugs from the microprocessor
to avoid potential damage.

Questions and Answers:

ABB Zenith ZTSCT Series Specifications

General IconGeneral
Poles2, 3, 4
SeriesZTSCT Series
ManufacturerABB
Amperage Range30A to 4000A
VoltageUp to 600 VAC
OperationAutomatic
StandardsUL 1008, CSA C22.2 No. 178
EnclosureNEMA 1, 3R, 4, 12
Transfer TypeOpen or Closed Transition

Summary

Introduction

Safety

Installation

Power Connections

Specifies wire sizes, number of cables, and torque values for terminals.

Engine Start Control Connections

Explains connections for engine start control wires to the microcontroller.

Initial Energization

Step-by-step procedure for initial power-up and verification of the transfer switch system.

Control Connections

Details the wiring and connections for the control panel and microprocessor.

Entelli-Switch 250 Controller

The Microprocessor

Details the components of the microprocessor, including the I/O interface and accessories.

User Setting for Voltage & Frequency

Source 1

Details the adjustable parameters for Source 1, including Under/Over Voltage and Frequency settings.

Source 2

Details the adjustable parameters for Source 2, including Under/Over Voltage and Frequency settings.

Accessory Group Packages

Accessory Definitions

How to Set the System Clock

Set System Clock, time and date

Instructions for setting the system clock, time, and date for the controller's accurate operation.

CDT One Event Timer Exerciser

CDP Clock Exerciser

Entelli-Switch 250 User Setup - CFG Menu

Entelli-Switch 250 User Setup - SET Menu

Entelli-Switch 250 User Setup - System Info

Testing

Test Options

Describes the two test positions: "Auto Position" for full transfer and "Test Position" for PM without load interruption.

ATS Testing

Detailed steps for initiating and performing ATS tests, including load and no-load options.

Open Transition

Explains the sequence of operation during an open transition transfer due to source failure or restoration.

Closed Transition

Details the operation of closed transition transfer switches, including paralleling and synchronization.

Initiating a Closed Transition

Steps to initiate a closed transition test, including engine start and synchronization procedures.

Retransfer with Closed Transition

Describes the process of retransferring to the original source with closed transition, ensuring phase relationship.

Emergency Service Procedure for Extended Parallel Time

ZTSCT Transfer Switch

Steps to safely open the ZTSCT transfer switch after an extended parallel time malfunction.

ZBTSCT Transfer/Bypass Switch

Procedures for removing ZBTSCT switches after shunt trip or for inspection and repair.

Sequence of Operation

Bypass-Isolation Operation

Explains how the bypass-isolation switch allows ATS withdrawal for testing/maintenance without load interruption.

100-400 AMP

Details the automatic, bypass, test, isolate, and reconnect sequences for 100-400 AMP models.

600-1200 AMP

Details the automatic, bypass, test, isolate, and reconnect sequences for 600-1200 AMP models.

1600-4000 AMP

Details the automatic, bypass, test, isolate, and reconnect sequences for 1600-4000 AMP models.

1600-3000 AMP Horizontal Bypass

Details the automatic, bypass, test, isolate, and reconnect sequences for 1600-3000 AMP Horizontal Bypass models.

Controls Power Supply (CPS)

Closed Transition CPS Schematic

Provides the schematic diagram for the Closed Transition Controls Power Supply.

Troubleshooting and Diagnostics

General Troubleshooting

Provides a systematic approach to diagnosing and determining basic faults in the transfer switch.

Maintenance and Testing

Inspection and Cleaning

Instructions for inspecting and cleaning the switch, including contact inspection and barrier checks.

Servicing

Guidelines for replacing worn parts and maintaining the transfer switch's operating mechanism.

Testing

Procedures for manual and electrical testing of the transfer switch operation.

Extensive Customer Service and Support

Product Overview

Describes ABB's commitment to quality and the benefits of their power management systems.

Commitment to the Customer

Outlines ABB's dedication to customer satisfaction and partnership throughout the system lifecycle.

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