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ABB Zenith ZTSCT Series User Manual

ABB Zenith ZTSCT Series
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ABB Zenith
ZTSCT / ZBTSCT Operation & Maintenance Manual
Troubleshooting and Diagnostics
Symptom Annunciation Possible Cause(s) Corrective Action
Engine does not START SOURCE 2
AVAILABLE
LED off
Engine start wires not
terminated properly
Check engine start connections
Engine does not stop
LCD Display -
TD Engine Cool Down
SOURCE 1 POSITION, and
SOURCE 1 and SOURCE 2
AVAILABLE LEDs on,
but U timer has timed out
U timing cycle not complete
Engine start wires not
terminated correctly
Generator in MANUAL
Check U timer setting
Check Engine Start Connections
Place generator in AUTO
ATS will not transfer
to SOURCE 2
SOURCE 2 AVAILABLE
LED off
None
SOURCE 2 voltage or frequency
not within acceptable parameters
Power supply connector unplugged
Check: Engine Start Connections,
Generator Breaker, Generator Output,
and Engine Control Switch
Plug in connector
ATS will not transfer
to SOURCE 1
SOURCE 1 AVAILABLE
LED off
None
SOURCE 1 voltage or frequency
not within acceptable parameters
Power supply connector unplugged
Check utility and utility breakers
Plug in connector
General Troubleshooting
The following troubleshooting guide is used to recognize,
and determine basic faults. When using this guide, it will
ask several questions about the condition of the switch.
This guide will then list an order of the possible faults.
You will then look at the first suspected fault to determine
if it is the problem. If it is not a fault, you go to the
second suspected fault. If you go through all of the
suspected faults, or the chart instructs you to, call
an ABB Zenith Representative for further assistance.
Generator is in OFF position
Investigate why Engine Control
Switch was turned off
LCD Display -
“S1 _ _ _ _ TD XFR S1>S2
Time Remaining _ _ _ _”
W timing cycle not complete Check W Timer setting
LCD Display -
“Diagnostic Code 001”
LCD Display -
“S1 OK
Time Remaining _ _ _ _
Bypass”
Limit switch or RT box
connector unplugged
T timing cycle not complete
Call Technical Services
Check T Timer setting
LCD Display -
ATS Open
Time Remaining _ _ _ _”
DW timing cycle not complete Check DW Timer setting
LCD Display -
ATS Open
Time Remaining _ _ _ _”
TD timing cycle not complete Check DT Timer setting
NOTE: When you use the troubleshooting charts,
the Annunciation column refers to the LEDs on
the control panel.
Table 4
HAZARDOUS VOLTAGES CAN CAUSE SEVERE INJURY OR DEATH.
These charts may indicate problems that require authorized ABB Zenith service personnel.
Hazardous voltages may exist on termination plugs other than those that go into the Entelli-Switch 250.
DANGER

Questions and Answers:

ABB Zenith ZTSCT Series Specifications

General IconGeneral
Poles2, 3, 4
SeriesZTSCT Series
ManufacturerABB
Amperage Range30A to 4000A
VoltageUp to 600 VAC
OperationAutomatic
StandardsUL 1008, CSA C22.2 No. 178
EnclosureNEMA 1, 3R, 4, 12
Transfer TypeOpen or Closed Transition

Summary

Introduction

Safety

Installation

Power Connections

Specifies wire sizes, number of cables, and torque values for terminals.

Engine Start Control Connections

Explains connections for engine start control wires to the microcontroller.

Initial Energization

Step-by-step procedure for initial power-up and verification of the transfer switch system.

Control Connections

Details the wiring and connections for the control panel and microprocessor.

Entelli-Switch 250 Controller

The Microprocessor

Details the components of the microprocessor, including the I/O interface and accessories.

User Setting for Voltage & Frequency

Source 1

Details the adjustable parameters for Source 1, including Under/Over Voltage and Frequency settings.

Source 2

Details the adjustable parameters for Source 2, including Under/Over Voltage and Frequency settings.

Accessory Group Packages

Accessory Definitions

How to Set the System Clock

Set System Clock, time and date

Instructions for setting the system clock, time, and date for the controller's accurate operation.

CDT One Event Timer Exerciser

CDP Clock Exerciser

Entelli-Switch 250 User Setup - CFG Menu

Entelli-Switch 250 User Setup - SET Menu

Entelli-Switch 250 User Setup - System Info

Testing

Test Options

Describes the two test positions: "Auto Position" for full transfer and "Test Position" for PM without load interruption.

ATS Testing

Detailed steps for initiating and performing ATS tests, including load and no-load options.

Open Transition

Explains the sequence of operation during an open transition transfer due to source failure or restoration.

Closed Transition

Details the operation of closed transition transfer switches, including paralleling and synchronization.

Initiating a Closed Transition

Steps to initiate a closed transition test, including engine start and synchronization procedures.

Retransfer with Closed Transition

Describes the process of retransferring to the original source with closed transition, ensuring phase relationship.

Emergency Service Procedure for Extended Parallel Time

ZTSCT Transfer Switch

Steps to safely open the ZTSCT transfer switch after an extended parallel time malfunction.

ZBTSCT Transfer/Bypass Switch

Procedures for removing ZBTSCT switches after shunt trip or for inspection and repair.

Sequence of Operation

Bypass-Isolation Operation

Explains how the bypass-isolation switch allows ATS withdrawal for testing/maintenance without load interruption.

100-400 AMP

Details the automatic, bypass, test, isolate, and reconnect sequences for 100-400 AMP models.

600-1200 AMP

Details the automatic, bypass, test, isolate, and reconnect sequences for 600-1200 AMP models.

1600-4000 AMP

Details the automatic, bypass, test, isolate, and reconnect sequences for 1600-4000 AMP models.

1600-3000 AMP Horizontal Bypass

Details the automatic, bypass, test, isolate, and reconnect sequences for 1600-3000 AMP Horizontal Bypass models.

Controls Power Supply (CPS)

Closed Transition CPS Schematic

Provides the schematic diagram for the Closed Transition Controls Power Supply.

Troubleshooting and Diagnostics

General Troubleshooting

Provides a systematic approach to diagnosing and determining basic faults in the transfer switch.

Maintenance and Testing

Inspection and Cleaning

Instructions for inspecting and cleaning the switch, including contact inspection and barrier checks.

Servicing

Guidelines for replacing worn parts and maintaining the transfer switch's operating mechanism.

Testing

Procedures for manual and electrical testing of the transfer switch operation.

Extensive Customer Service and Support

Product Overview

Describes ABB's commitment to quality and the benefits of their power management systems.

Commitment to the Customer

Outlines ABB's dedication to customer satisfaction and partnership throughout the system lifecycle.

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