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Atlas Copco HB Series User Manual
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Safety
and
operating
instructions
Hydraulic
breakers
©
2012
Atlas
Copco
Construction
T
ools
GmbH
|
No.
3390
5005
01
|
2012-05-03
Original
instructions
HB
5800,
5800
DP
,
7000,
7000
DP
,
10000
DP
2
Table of Contents
Table of Contents
3
Introduction
7
About These Safety and Operating Instructions
7
Safety Instructions
9
Signal Words
9
Qualification
10
Intended Use
10
Use Other than Intended
10
Protective Equipment
10
Transport, Precautions
11
Hydraulic Installation, Precautions
11
Special Parts, Precautions
11
HP-Accumulator
11
Piston Accumulator
11
Media/Consumables, Precautions
12
Explosion and Fire, Precautions
12
Electrical Shock, Precautions
12
Falling Stones, Precautions
13
Emissions, Precautions
13
Handling Machines, Precautions
13
Repair, Precautions
13
Changes to the Hydraulic Attachment, Precautions
13
Environmental Pollution, Precautions
14
Overview
15
Equipment Description
15
Function
16
Signs / Labels
17
Name Plate
17
Labels
18
Signs
18
Applications
18
Guarantee
18
Removing the Packaging
19
Scope of Delivery
19
Transport
20
Transport Using a Crane
20
Transport Using a Forklift Truck
21
Transport Using a Truck
21
Installation
22
Media/Consumables
22
Mineral Hydraulic Oil
22
Non-Mineral Hydraulic Oil
22
Grease
22
Gas
22
Manufacturing the Adapter Plate
23
Installing the Adapter Plate
23
Attaching the Hydraulic Attachment to the Carrier
24
Mechanical Mounting Aspects
24
Making the Hydraulic Connections
25
Removing the Hydraulic Attachment from the Carrier
27
Dismantling the Hydraulic Connections
27
Mechanical Disassembly
27
Removing the Adapter Plate
27
Dustprotector
28
Removal
28
Installation
28
Working Tool
29
Selecting the Right Working Tool
29
Installation
30
Removal
31
Operation
32
Preparations before Starting
32
Switching the Hydraulic Breaker on and off
33
Functional Test
33
Correct Operation
33
Working Angle
33
Advance
34
Impact Time
34
High Ambient Temperature
34
Low Ambient Temperature
34
Prohibited Operation
35
Lifting/Transporting
35
Impacting
35
Moving Objects
35
Levering
35
Blank Firing of the Working Tool
36
Cylinder End Positions
36
Working with Safety Equipment
37
Underwater Applications
37
Usage in Tunnels
37
Hot Applications
37
Autocontrol System
37
Autocontrol in Daily Use
37
Autocontrol in Special Applications
37
Startselect System Autostart/Autostop
38
Switching between Autostart/Autostop
38
Poweradapt
40
Maintenance
41
Maintenance Schedule
42
Depressurising the Hydraulic System
43
Cleaning
44
Preparations
44
Procedure
44
Lubrication
44
Checking the Lubricant Film
44
Automatic Lubrication
45
Replacing the Lubricant Cartridge
45
Contilube ® II Operation
45
Manual Lubrication
46
Chisel Paste Filling Device
46
Checking the Tensioning Bolts
47
Checking the Working Tool
47
Checking the Retainer Bars
48
Checking the Percussion Piston Impact Surface
48
Checking the Wear Bushes and Impact Ring
48
Checking and Cleaning the Dustprotector System
49
Piston Accumulator
50
Checking the Pressure in the Piston Accumulator
51
Release the Pressure from the Piston Accumulator
52
Filling/Topping up the Piston Accumulator
52
HP-Accumulator
53
Checking the Expansion Bolts
53
Checking the Gas Pressure
53
Checking the Hydraulic Lines
53
Checking and Cleaning the Hydraulic Oil Filter
53
Checking the Adapter Plate and the Breaker Box for Cracks And/Or Wear
54
Checking the Adapter Plate Bolts for Wear
54
Bolt Connections/Tightening Torques
55
Troubleshooting
59
The Hydraulic Breaker Does Not Start
59
Hydraulic Breaker Operates too Slowly
60
Impact Force too Low
60
Impact Rate too High and Impact Force too Low
60
Oil Leaks from Ports »P« und »T
61
Oil Escapes between the Cylinder Cover and the Cylinder
61
Oil Escapes from Parts of the Hydraulic Breaker Installation
61
Etc.)
61
Oil Escapes from the Working Tool
61
Oil Escapes from the High Pressure Accumulator
61
Oil or Grease Escapes from the Contilube
61
Operating Temperature too High
62
Repair
63
Sending in the Hydraulic Attachment for Repairs
63
Storage
64
Hydraulic Breaker
64
Short Storage
64
Long Storage
64
How to Proceed after more than Twelve Months' Storage
64
Working Tool
65
Grease Cartridges
65
Disposal
66
Hydraulic Breaker
66
Hydraulic Hoses
66
Hydraulic Oil
66
Chisel Paste and Grease Cartridges
66
Technical Specifications
67
Noise Declaration Statement
67
EC Declaration of Conformity (EC Directive 2006/42/EC)
69
4
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Atlas Copco HB Series Specifications
General
Brand
Atlas Copco
Model
HB Series
Category
Construction Equipment
Language
English
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