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Bosch HPC User Manual

Bosch HPC
40 pages
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Page #30 background image
Heat Pump Controller
Heat Pump Controller8733819577 (2019/02) Subject to change without prior notice
30 | Wiring Diagrams
WIRING DIAGRAMS
Fig. 36 One Stage (2-Step) Single-Phase Unit with EON Motor
ALARM STATUS LED - BLINK CODES
1
HIGH PRESSURE FAULT
2 LOW PRESSURE FAUL
3 CONDENDSER FREEZE CONDITION
4 CONDENSATE OVERFLOW FAULT
5 BROWNOUT FAULT
6 EVAPORATOR FREEZE CONDITION
THERMOSTAT
R C G O Y1 Y2 W1 W2 H RH
T1 - C
T1 - R
COMM
12 + - C
HPS
HPS
LPS
LPS
FZC
C
FZE
COND
X
X
EWT
EWT
LWT
LWT
RAT
RAT
DAT
DAT
SR C AUX C
10
9
8
7
6
5
4
3
2
1
8
7
6
5
4
3
2
1
4
3
2
1
5
4
3
2
1
X
X
L1
L2
HRP
HRP
LP1
LP2
X
ERT
ERT
DWT
DWT
24DC
RPM
PWM
GND
1
2
3
4
5
6
7
8
CS1
C
CS2
RV
C
HUM
RHV/SEL
C
1
2
3
4
5
6
7
8
1
2
3
4
HPC
F4
3 AMP
2
1
1
2
3
4
5
6
7
8
9
10
SERVICE PORT
P1 P2 P3 P4 P5
ALRDISPLAY
P6
P7
P8
P9 P10
F5 -1A
F6 -5A
F7- 5A
PUMP FUSES
5
4
3
2
1
TO ECM MOTOR
WIM
12V - + GND
1 2 4 5
FOR REFERENCE ONLY Actual unit wiring
may vary from this example. Always refer to the
wiring diagram attached to the unit.
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Bosch HPC Specifications

General IconGeneral
BrandBosch
ModelHPC
CategoryController
LanguageEnglish

Summary

DOCUMENT CONVENTIONS

Key to Symbols

Explains symbols used in warnings and important information for clarity and safety.

Safety Warnings

Crucial safety precautions and hazard warnings for installation and servicing.

INTRODUCTION

Product Description

Overview of the Heat Pump Controller (HPC) and its function in interfacing with the thermostat.

Bosch EasyStart App

Digital interface for configuring, commissioning, and troubleshooting the HPC via a mobile app.

Features and Specifications

Details on the HPC's digital inputs, analog inputs, outputs, and physical characteristics.

Mounting Hole Dimensions

Specifies the rectangular pattern and dimensions for mounting the HPC unit.

Loop Pump Control Function

Describes the integrated loop pump control relay function for energizing pumps or solenoid valves.

UNIT CONFIGURATION

HPC Settings Overview

Lists available HPC settings configurable via the Bosch EasyStart app.

Alarm Mode Configuration

Explains the 'Alarm Mode' setting for fault alarms, constant or pulsed operation.

Configurable Lockout Settings

Details on setting up hard lockout conditions based on multiple faults within a timeframe.

Fan Motor Configuration

Information on configuring fan motor CFM/Ton and understanding fan motor specifications.

SYSTEM OPERATION

Timers and Faults

Explains operational delays like Random Start-Up Delay and Test Mode functionality.

Sequence of Operation

Describes the unit's operational logic for cooling and heating modes.

Fan and Loop Pump Operation

Details on fan engagement, speed control, and loop pump energization during heating/cooling.

Heating Mode Operation

Explains heating operation, auxiliary heat engagement, and compressor/heater interaction.

Special Operating Modes

Covers Emergency Heating, Heat Recovery Package (HRP), Comfort, and Economy modes.

Heat Recovery Package (HRP) Details

Explains the HRP system, components, and conditions for potable water heating.

Dehumidification and Advanced Modes

Describes dehumidification settings and Latching/Unlatching modes for staging control.

SYSTEM PROTECTION

Compressor Demand and Pressure Protection

Monitors Y1 call and protects compressor from High/Low pressure faults via HPS/LPS.

Power and Water Flow Protection

Details Brownout Protection, Low Loop Water Protection, and Water Flow Detection mechanisms.

Sensor Monitoring: Condensate Overflow

Monitors condensate drain pan level to prevent overflow and protect the unit.

Air Temperature Sensors (DAT, RAT)

Explains the function and location of DAT and RAT sensors for air temperature monitoring.

Water and Freeze Sensors (LWT, EWT, FZC)

Covers LWT, EWT, and FZC sensors for water loop monitoring and freeze prevention.

Freeze and Refrigerant Sensors (FZE, DRT)

Details FZE sensor for evaporator freeze protection and DRT sensor for HRP monitoring.

Domestic Water Temperature Sensor (DWT)

Describes the DWT sensor's role in monitoring tank temperature for Heat Recovery Package operation.

TROUBLESHOOTING

Invalid Demands and I/O Information

Validates thermostat signals and provides I/O details for diagnostics.

Replacement Parts: Fuses and Battery

Identifies fuses for thermostat wiring and the CR2032 board battery.

Unit Status LED Information

Explains blink codes and LED status for fault identification.

Heating and Cooling Indicators

Describes the behavior and meaning of Heartbeat LED and Status LED for operational feedback.

Power and Pressure Fault Indicators

Details LED indicators for power status, high pressure, and low pressure faults.

Heartbeat LED and Thermistor Data

Explains the Heartbeat LED function and provides a thermistor resistance vs. temperature curve.

HPC BOARD REPLACEMENT AND INSTALLATION

Contact, Tools, and Identification

Provides contact info, recommended tools, and how to find unit model/serial numbers.

HPC Board Replacement Procedure

Step-by-step guide for physically replacing the HPC board and reconnecting components.

Updating Firmware and Configuring Settings

Guide for using the Bosch EasyStart app to update firmware and set unit configurations.

WIRING DIAGRAMS

Unit Wiring Diagram: EON Motor

Illustrates wiring for a single-stage, 2-step unit with an EON motor.

Unit Wiring Diagram: EON Motor w/ Electric Heat

Shows wiring for a single-stage, 2-step unit with EON motor and electric heat.

ELECTRICAL BOX

Typical Layout of Components

Illustrates the component layout within the unit's electrical box.

THERMOSTAT CONNECTIONS

HPC Thermostat Interface

Details the standard coded connectors for thermostat wiring to the HPC.

Alarm Terminal Wiring Configurations

Shows wiring diagrams for common, dry contact, and 24VAC thermostat alarm supports.

TERMINOLOGY

Acronyms and Definitions

Provides a glossary of acronyms and technical terms used throughout the manual.

DECOMMISSIONING INFORMATION

Disposal and Environmental Protection

Guidelines for safe decommissioning, component recycling, and hazardous waste disposal.

CHECK-OUT SHEET

Customer and Operating Data

Forms for recording customer details, unit specifications, and operating conditions.

EASYSTART CHECK-OUT SHEET

EasyStart Configuration Settings

Table comparing default and new values for EasyStart configurable settings.

NOTES

General Notes

Blank page for user notes.

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