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VLT FC 102 N500
Danfoss VLT FC 102 N500 User Manual
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Model
525–550 V
551–690 V
N400
3075
2800
3075
2800
N500
3380
3075
3380
3075
N560
3720
3380
3720
3380
N630
4242
3720
4242
3720
N710
4600
4242
4600
4242
N800
5700
4600
5700
4600
11.6.6 dU/dt F
ilter Losses
T
able 145: Power Losses f
or dU/dt Filter Option, 380–480 V (Losses S
hown in Watts)
Model
380–440 V
441–480 V
–
NO
HO
NO
HO
N110
350
244
281
199
N132
526
350
448
281
N160
327
223
300
190
N200
514
327
429
300
N250
834
565
710
472
N315
1251
834
1036
710
N355
713
593
573
480
N400
914
713
757
573
N450
1054
795
878
757
N500
1402
1158
1101
964
N560
1774
1402
1434
1101
T
able 146: Power Losses f
or dU/dt Filter Option, 525–690 V (Losses S
hown in Watts)
Model
525–550 V
551–690 V
–
NO
HO
NO
HO
N110
453
308
414
281
N132
204
146
187
134
N160
314
204
287
187
N200
498
314
456
287
N250
302
211
277
193
N315
427
302
390
277
N355
575
427
527
390
N400
800
565
733
523
AQ357954340588en-000201 / 130R0881
178 | Danfoss A/S © 2020.09
Appendix
VL
T® Refrigeration Drive FC 103
Operating Guide
177
179
Table of Contents
Default Chapter
3
Table of Contents
3
1 Introduction
8
Purpose of this Operating Guide
8
Additional Resources
8
Manual Version
8
Approvals and Certifications
8
Disposal
9
2 Safety
10
Safety Symbols
10
Qualified Personnel
10
Safety Precautions
10
3 Product Overview
13
Intended Use
13
What Is an Enclosed Drive
13
Location of Options Within an Enclosed Drive
16
Drive Identification
18
Identifying the Drive and Its Options
18
Enclosure Size Identification
19
Type Code Identification
20
Power Ratings, Weight, and Dimensions
27
Control Compartment and Local Control Panel
28
Control Compartment Overview
28
Control Compartment Door
29
Local Control Panel (LCP)
30
LCP Menu
32
4 Mechanical Installation
34
Items Supplied
34
Split Shipment
34
Tools Needed
35
Storing the Drive
35
Operating Environment
35
Overview
35
Gases
35
Dust
35
Potentially Explosive Atmospheres
36
Installation Requirements
36
Cooling Requirements
37
Airflow Rates
37
Lifting the Drive
38
Combining Multiple Cabinets from a Split Shipment
39
Installing the Enclosed Drive
41
Creating an Entry for Cables
41
Installing the Drive with Back-Channel Cooling Option
41
Securing the Cabinet(S) to the Floor
42
5 Electrical Installation
44
Safety Instructions
44
EMC-Compliant Installation
44
Wiring Overview for D9H and D10H Enclosed Drives
48
Wiring Overview for E5H and E6H Enclosed Drives
49
Control Terminal Wiring Diagram Cross-Reference
50
Split Shipment Wiring Harnesses
51
Connecting Wiring Harnesses
51
D10H Wiring Harness
52
E5H Wiring Harness
56
E6H Wiring Harness
62
Control Compartment Wiring
68
Safety Precautions
68
Control Compartment Interior View
69
Control Terminals
70
Relay Terminals
71
Option Card Terminals
71
Control Compartment Options
75
Connecting Motor, Mains, and Ground Cables
81
Power Cabling and Grounding Considerations
81
Connecting to the Mains
82
Connecting the Drive Module to the Motor
84
Connecting the Sine-Wave Filter to the Motor
85
Connecting the Du/Dt Filter to the Motor
87
Connecting to Ground
89
Installing Upstream Fuses
89
Upstream Fuse Considerations
89
Recommended Fuse Ratings for IEC Installation
90
Recommended Fuse Ratings for UL Installation
91
Enabling Motor Operation
92
Selecting the Voltage/Current Input Signal
92
Setting up RS485 Serial Communication
93
Configuring the Passive Harmonic Filter (PHF)
94
Configuring the Du/Dt Filter
94
Configuring the Sine-Wave Filter
94
MCCB Configuration
94
Safe Torque off (STO) Wiring
95
6 Pre-Start Check List
96
7 Commissioning
98
Applying Power to the Drive
98
Programming the Drive
98
Parameter Overview
98
Parameter Navigation
99
Programming Example for an Open-Loop Application
99
Entering System Information
100
Configuring Automatic Energy Optimization
101
Configuring Automatic Motor Adaptation
101
Testing before System Start-Up
101
Testing Motor Rotation
101
Testing Encoder Rotation
101
Starting up the Drive for the First Time
102
Parameter Settings
102
Parameter Setting Overview
102
Uploading and Downloading Parameter Settings
102
Restoring Factory Default Settings Using the Recommended Initialization
103
Restoring Factory Default Settings Using Manual Initialization
103
8 Wiring Configuration Examples
104
Application Examples
104
Wiring Configuration for Automatic Motor Adaptation (AMA)
104
Wiring Configuration for Automatic Motor Adaptation (AMA) Without T27
104
Wiring Configuration: Speed
105
Wiring Configuration: Feedback
107
Wiring Configuration: Run/Stop
108
Wiring Configuration: Start/Stop
110
Wiring Configuration: External Alarm Reset
112
Wiring Configuration: RS485
112
Wiring Configuration: Motor Thermistor
112
Wiring for Regeneration
113
Wiring Configuration for a Relay Set-Up with Smart Logic Control
114
Wiring Configuration: Compressor
114
Wiring Configuration for Single or Multiple Refrigeration Fans/Pumps
115
Wiring Configuration for a Compressor Pack
117
9 Maintenance, Diagnostics, and Troubleshooting
118
Status Messages
118
Status Message Overview
118
Status Messages - Operating Mode
118
Status Messages - Reference Site
118
Status Messages - Operation Status
119
Maintenance and Service
121
Warnings and Alarms
121
Troubleshooting
138
10 Specifications
141
Electrical Data
141
Electrical Data, 380-480 V AC
141
Electrical Data, 525-690 V AC
144
Mains Supply
147
Motor Output and Motor Data
147
Motor Output (U, V, W)
147
Torque Characteristics
147
Ambient Conditions
148
Motor and Control Cables
148
Control Input/Output and Control Data
148
Control Card, USB Serial Communication
148
STO Terminal XD2.19 (Terminal XD2.19 Is Fixed PNP Logic)
149
Control Card, 24 V DC Output
149
Control Card, 10 V DC Output
149
Digital Outputs
149
Digital Inputs
150
Pulse/Encoder Inputs
150
Control Characteristics
150
Relay Outputs
151
Analog Output
151
Analog Inputs
151
Control Card, RS485 Serial Communication
152
Control Card Performance
152
Filter Specifications
152
Passive Harmonic Filter Specifications
152
Line Reactor Specifications
153
Du/Dt Filter Specifications
154
Sine-Wave Filter Specifications
154
Fuses, Circuit Breakers, and Switches
155
Panel Fuses
156
Contactor Switches
157
Fusible Disconnect Switches
158
Non-Fusible Disconnect Switches
159
Molded-Case Circuit Breakers
160
Enclosure Dimensions
161
Pedestal Dimensions
161
D9H Enclosed Drive Exterior Dimensions
161
D10H Enclosed Drive Exterior Dimensions
162
E5H Enclosed Drive Exterior Dimensions
163
E6H Enclosed Drive Exterior Dimensions
164
Enclosure Airflow
165
Fastener Torque Ratings
165
11 Appendix
166
Conventions
166
Abbreviations
166
International/North American Default Parameter Settings
168
Required Parameter Settings for Drive Options
169
Block Diagrams
170
Input Power Option Losses
173
Contactor Losses
173
Fusible Disconnect Losses
174
Non-Fusible Disconnect Losses
175
Molded-Case Circuit Breaker (MCCB) Losses
176
Passive Harmonic Filter Losses
177
Du/Dt Filter Losses
178
Sine-Wave Filter Losses
179
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Danfoss VLT FC 102 N500 Specifications
General
Brand
Danfoss
Model
VLT FC 102 N500
Category
DC Drives
Language
English
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