Fav 900
Engine / Short block
Replacing cylinder liners
G
Repair
Fav 900 Chassis number 23/3001 and up
22.02.2001
2210 000012
G
a
1/1
Capitel Docu-No.
Index
Date Version
Page
Replacing cylinder liners
PM-Picturemodule
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PMTAB_Picture
Checking cylinder liners
Measure cylinder inside diameter with an internal
micrometer at three differeent levels (top to
bottom) and radially at 45° to each other: Make a
note of these values.
Determine piston clearance.
If worn beyond a useful life, both piston and
cylinder liners must be replaced.
Note:
For the liner outer diameter an upper deviation
of 0,5 mm (.020") is permissible.
PMTAB_Picture
Removing the cylinder liner
Removing cooling oil nozzles chapter 2312 Reg
G.
Usually the cylinder liner can be removed by
hand.
If not loosen slip-fit liner with extractor tool and
remove.
PMTAB_Picture
Refitting the cylinder liner
Note:
Before fitting, clean seating.
Position cylinder liner, making sure it is straight,
and press in by hand.
The liner must make contact with the seat
(arrowed).
The collar outer diameter should not be in contact
with the bore.
Refit oil spray nozzle.
PMTAB_Picture
Check projection of liner (2) in relation to the
crankcase(3).
Position gauge holder with dial at the crankcase
sealing face.
Measuring liner projection (1) at 4 points.
Permissible deviation = 0,01-0,06 mm
(.0004 - .0024").
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