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UniqUe service ProcedUres
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EGR Valve Removal
• Removing the EGR valve must be performed using the
proper EGR valve removal tool.
• This tool is comprised of numerous pieces that
must be put together around the EGR valve.
• Once the removal tool is assembled on the valve,
the valve can be slowly pulled from its housing.
• Tool # 303-1267
NOTE: Pay close attention that the removal tool is
installed and used correctly while removing the valve
or damage can occur to the EGR valve and/or tool.
Crossover Tube Seal Removal
• Crossover tube seal removal requires the use of special
service tools; slide hammer, seal removal tools.
• There is a different size removal tool for
each opening of the crossover tube.
• Tool # 303-1264
Crossover Tube Seal Installation
• When installing new seals into the turbocharger crossover
tube, always use the appropriate installation tools.
• The seals for each passage are two (2) different
sizes. Make sure you use the correct sized
seal installation tool for each sized seal.
NOTE: Make sure you have the crossover tube mounted
securely to assure proper seal installation.
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