82
special torque chart (reference only)
Note: All torque specs are ±10% unless stated otherwise.
COMPONENT STANDARD METRIC
Bedplate mounting bolts (crankcase bolts) Figure C Figure C
Camshaft follower guide bolt/washer 114 lbf/in 13 Nm
Camshaft position (CMP) sensor 114 lbf/in 13 Nm
Camshaft thrust plate mounting bolts 23 lbf/ft 31 Nm
Connecting rod bolt (Initial) 33 lbf/ft 45 Nm
Connecting rod bolt (Final) 50 lbf/ft 68 Nm
Coolant (block) heater 30 lbf/ft 41 Nm
Coolant pump mounting bolts 23 lbf/ft 31 Nm
Coolant pump pulley mounting bolts 23 lbf/ft 31 Nm
Crankcase breather to valve cover 114 lbf/in 13 Nm
Crankcase breather drain fitting to crankcase 18 lbf/ft 25 Nm
Crankcase breather tube clip bolt 23 lbf/ft 31 Nm
Crankcase coolant drain plug (M16) 180 lbf/in 20 Nm
Crankshaft position (CKP) sensor 114 lbf/in 13 Nm
Cylinder head bolts (only use new bolts, note 3) Figure A Figure A
EGR cooler inlet temperature sensor (EGRT Inlet) 32 lbf/ft 44 Nm
EGR coolant system hose clamps 31 lbf/in 3.5 Nm
EGR cooler outlet temperature sensor (EGRT Outlet) 28 lbf/ft 38 Nm
EGR DOC tube to RB up-tube bolts & nuts 23 lbf/ft 31 Nm
EGR DOC tube to EGR cooler horizontal bolts 23 lbf/ft 31 Nm
EGR cooler band clamps Figure K Figure K
EGR cooler vertical to EGR valve housing bolts 23 lbf/ft 31 Nm
EGR cooler vertical bracket mounting bolts 23 lbf/ft 31 Nm
EGR cooler horizontal to EGR cooler vertical flange 23 lbf/ft 31 Nm
EGR throttle body to EGR valve housing 88 lbf/in 10 Nm
EGR valve housing to intake manifold 88 lbf/in 10 Nm
EGR valve to EGR valve housing 88 lbf/in 10 Nm
Engine coolant temperature sensor (ECT) 159 lbf/in 18 Nm
Engine oil pressure switch (EOP) 124 lbf/in 14 Nm
Engine oil temperature sensor (EOT) 159 lbf/in 18 Nm
Exhaust backpressure (EP) connector to DOC tube 20 lbf/ft 27 Nm
Exhaust backpressure (EP) tube bracket nut 80 lbf/in 9 Nm
Exhaust backpressure (EP) tube nut to EP sensor 180 lbf/in 20 Nm
Exhaust backpressure (EP) tube nut to exhaust connector 180 lbf/in 20 Nm
Exhaust manifold flange studs 159 lbf/in 18 Nm
Exhaust manifold heat shield mounting bolts & nut 88 lbf/in 10 Nm
Exhaust manifold heat shield spacers to stud bolts 88 lbf/in 10 Nm
Exhaust manifold mounting bolts and stud bolts (note 4) Figure F Figure F
Exhaust up-tube to exhaust manifold nuts 23 lbf/ft 31 Nm
Exhaust up-tube to turbo bolts 18 lbf/ft 24 Nm
Flywheel/flexplate bolts (only use new bolts, note 3) Figure B Figure B
Front cover mounting bolts 23 lbf/ft 31 Nm
Fuel cooler reservoir mounting bolts 114 lbf/in 13 Nm
Fuel filter cap 20 lbf/ft 27 Nm
Fuel fitting banjo bolt with copper washer (M12) 28 lbf/ft 38 Nm
Fuel fitting banjo bolt with steel washer w/viton insert (M12) 18 lbf/ft 25 Nm
Fuel fitting banjo bolt (M14) 35 lbf/ft 47 Nm
Fuel injector hold down clamp bolts 28 lbf/ft 38 Nm
Fuel injector return tube nut to check valve 28 lbf/ft 38 Nm
Fuel return passage plug (rear of cylinder head) 20 lbf/ft 27 Nm
Fuel rail pressure sensor (FRP) Figure L Figure L
Fuel supply and return tube clamp to upper oil pan 23 lbf/ft 31 Nm