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Honda CRF450RX 2020 User Manual

Honda CRF450RX 2020
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Oxygenated Fuels
178 Technical Information
Oxygenated Fuels
Some conventional gasolines are being blended
with alcohol or an ether compound. These
gasolines are collectively referred to as oxygenated
fuels. To meet clean air standards, some areas of
the United States and Canada use oxygenated fuels
to help reduce emissions.
If you use an oxygenated fuel, be sure it is
unleaded and meets the minimum octane rating
requirement.
Before using an oxygenated fuel, try to confirm the
fuel’s contents. Some states/province require this
information to be posted on the pump.
The following fuel blends are EPA-approved and
have been approved for use in your motorcycle:
ETHANOL (ethyl or grain alcohol) up to 10% by
volume.
You may use gasoline containing up to 10%
ethanol by volume. Gasoline containing ethanol
may be marketed under the name “Gasohol”.
METHANOL (methyl or wood alcohol) up to 5%
by volume.
You may use gasoline containing up to 5%
methanol by volume as long as it also contains
cosolvents and corrosion inhibitors to protect the
fuel system. Gasoline containing more than 5%
methanol by volume may cause starting and/or
performance problems.
It may also damage metal, rubber, and plastic parts
of your fuel system.
If you notice any undesirable operating symptoms,
try another service station or switch to another
brand of gasoline.
Fuel system damage or performance problems
resulting from the use of an oxygenated fuel
containing more than the percentages of
oxygenates mentioned above are not covered
under warranty.
Oxygenated fuels can damage paint and plastic.
Be careful not to spill fuel when filling the fuel
tank. Wipe up any spills immediately.
Oxygenated fuels can damage paint and plastic.

Table of Contents

Questions and Answers:

Honda CRF450RX 2020 Specifications

General IconGeneral
Engine Type449cc liquid-cooled single-cylinder four-stroke
Bore x Stroke96.0mm x 62.1mm
Compression Ratio13.5:1
InductionProgrammed Fuel Injection (PGM-FI), 46mm throttle body
IgnitionFull transistorized ignition
Transmission5-speed
Final DriveChain
Front BrakeSingle 260mm disc with twin-piston caliper
Rear BrakeSingle 240mm disc
Front Tire80/100-21
Rear Tire120/80-18
Wheelbase58.3 inches
Seat Height37.8 inches
Ground Clearance12.9 inches
StarterElectric
Trail4.6 inches
Front Suspension49mm inverted fork with rebound and compression damping adjustability; 12.0 inches travel
Rear Suspension12.4 inches of travel
Valve TrainUnicam, four-valve

Summary

Introduction

ABBREVIATION

Defines abbreviations used throughout the manual for parts and systems.

A Few Words About Safety

Safety Messages

Explains safety alert symbols and signal words (DANGER, WARNING, CAUTION) used in the manual.

Motorcycle Safety

Important Safety Information

Presents essential safety information and recommendations for riding the CRF safely.

Accessories & Modifications

Warns about risks of non-Honda accessories and modifications affecting handling and safety.

Safety Labels

Instructs users to read and not remove safety labels, providing information on their location.

Instruments & Controls

Operation Component Locations

Identifies the location of various controls and indicators on the motorcycle's handlebars and chassis.

MIL (Malfunction Indicator Lamp)

Explains the function and behavior of the Malfunction Indicator Lamp (MIL) and its related DTCs.

DTC Index

Maps MIL blink codes (DTCs) to function failures and symptoms.

Engine Mode & Launch Control System Indicator & Torque Control Indicator

Details the function and location of engine mode, launch control, and torque control indicators and buttons.

Before Riding

Are You Ready to Ride?

Emphasizes rider readiness, physical condition, and adherence to safety messages and proper gear.

Is Your Motorcycle Ready to Ride?

Lists essential pre-ride inspection items for the motorcycle to ensure safe operation.

Basic Operating Instructions

Safe Riding Precautions

Provides essential safety advice, especially regarding enclosed areas and carbon monoxide.

Honda Selectable Torque Control

Describes how the Honda Selectable Torque Control reduces rear wheel slip during acceleration.

Starting & Stopping the Engine

Details the procedures for starting and stopping the engine, including cold start and fast idle knob usage.

Break-in Guidelines

Outlines procedures for breaking in the CRF and subsequent engine rebuilds.

Servicing Your Honda

The Importance of Maintenance

Stresses the critical role of maintenance for safety, performance, and preventing breakdowns.

Maintenance Safety

Provides essential safety precautions to follow when performing maintenance tasks.

Maintenance Schedule

Lists required inspections and services at specified intervals, categorized by skill level.

Service Preparations

Covers preparation steps for maintenance, including component locations for seat, fuel tank, and subframe.

Service Procedures

Details step-by-step procedures for various maintenance tasks, categorized by system.

Fluids & Filters

Covers procedures for fuel system, engine oil, coolant, air cleaner, and crankcase breather.

Engine

Details maintenance procedures for the engine, including throttle, clutch, spark plug, and valve clearance.

Chassis

Covers maintenance and inspection of chassis components such as suspension, brakes, wheels, tires, and drive chain.

Electrical

Covers battery maintenance, charging, and storage procedures.

Appearance Care

Provides advice on cleaning, washing, and maintaining the motorcycle's appearance.

Spark Plug

Spark Plug Recommendation

Recommends standard and optional spark plugs suitable for racing conditions.

Spark Plug Inspection & Replacement

Guides on inspecting, cleaning, and replacing the spark plug, including gap checks.

Valve Clearance

Cylinder Head Cover Removal

Provides steps for removing the cylinder head cover to access valve components.

Positioning At TDC On The Compression Stroke

Explains how to position the piston at Top Dead Center (TDC) on the compression stroke for valve clearance checks.

Valve Clearance Inspection

Details how to measure intake and exhaust valve clearances using feeler gauges.

Camshaft Removal

Guides on removing the camshaft for valve clearance adjustments or shim replacement.

Shim Selection

Explains how to measure shim thickness and calculate new shim sizes for valve clearance adjustment.

Cylinder Head Cover Installation

Details the steps for reinstalling the cylinder head cover and its associated components.

Piston/Piston Rings/Piston Pin

Cylinder Head Removal

Provides steps for removing the cylinder head to access internal engine components.

Piston Removal

Details the procedure for removing the piston from the cylinder, including piston pin clip handling.

Piston Ring Removal

Guides on safely removing piston rings from the piston grooves.

Piston Ring Installation

Provides a step-by-step guide for correctly installing piston rings, including gapping and orientation.

Piston Installation

Details the process of installing the piston and connecting rod, including lubrication and pin clip installation.

Cylinder Installation

Guides on installing the cylinder, ensuring proper gasket use, dowel pin placement, and cam chain routing.

Cylinder Head Installation

Details the procedure for installing the cylinder head, including gasket, dowel pins, and bolt tightening.

Suspension

Front Suspension Inspection

Guides on inspecting front suspension components like fork protectors, dust seals, and wear rings for damage or wear.

Front Suspension Removal

Provides a step-by-step procedure for removing the front suspension components, including the fork legs.

Fork Outer Tube Disassembly

Details how to disassemble the fork outer tube to access internal components.

Fork Oil Refilling

Guides on draining and refilling the fork oil, including oil capacity specifications.

Front Suspension Installation

Provides steps for reinstalling the front suspension, including fork legs, handlebars, and brakes.

Fork Damper Disassembly

Details the process of disassembling the fork damper assembly to access its internal parts.

Damper Oil Change

Guides on draining and refilling the damper oil, including oil capacity and proper procedures.

Front Suspension Installation

Details the reassembly of the front suspension, including fork legs, dampers, and brake components.

Front Suspension Installation

Continues front suspension installation steps, including fork protectors, brake calipers, and wheel mounting.

Front Suspension Installation

Continues front suspension installation steps, including wheel mounting, handlebars, and number plate.

Fork Damper Disassembly

Provides steps for disassembling the fork damper assembly, including removing the piston rod and spring.

Damper Oil Change

Details the process of changing the damper oil, including bleeding air and refilling.

Damper Oil Change

Continues the damper oil change procedure, focusing on assembly and final checks.

Fork Damper Installation

Guides on installing the fork damper assembly, including oil filling and air bleeding.

Fork Damper Installation

Continues fork damper installation, including oil bleeding and checking piston rod operation.

Fork Damper Installation

Continues fork damper installation, focusing on oil removal and specific fork oil amounts.

Fork Damper Installation

Continues fork damper installation, detailing thread measurement and spring/damper assembly.

Rear Suspension Inspection

Guides on inspecting rear suspension action, mufflers, subframe, and checking for shock absorber leaks or swingarm bearing issues.

Brakes

Front Brake Lever Adjustment

Explains how to adjust the front brake lever position for comfort and control.

Rear Brake Pedal Height

Details how to adjust the rear brake pedal height for optimal foot access and control.

Front Brake Fluid Level Check

Guides on checking the front brake fluid level and inspecting for wear or leaks.

Rear Brake Fluid Level Check

Guides on checking the rear brake fluid level and inspecting for wear or leaks.

Adding Front Brake Fluid

Provides instructions for adding front brake fluid, emphasizing correct type and level.

Adding Rear Brake Fluid

Provides instructions for adding rear brake fluid, emphasizing correct type and level.

Brake Pad Wear

Explains how to inspect front and rear brake pads for wear and when replacement is needed.

Wheels

Wheel Rims & Spokes

Guides on inspecting and tightening wheel rims, spokes, and rim locks for safety and operation.

Axles & Wheel Bearings

Refers to the service manual for inspection of axle shaft and wheel bearings.

Tires & Tubes

Air Pressure

Details correct cold tire pressures and the effects of improper inflation on handling and wear.

Inspection

Provides guidance on inspecting tires for bumps, cuts, embedded objects, and valve stem condition.

Tube Replacement

Advises on replacing punctured or damaged tubes and using equivalent replacements.

Tire Replacement

Warns about improper tire installation and lists recommended tire sizes and types for CRF models.

Side Stand (CRF450RX)

Side Stand Spring Inspection

Guides on checking the side stand spring for damage and tension, and lubricating the pivot.

Drive Chain

Drive Chain Sliders

Details how to check chain sliders and guide sliders for wear and when to replace them.

Inspection

Guides on checking drive chain slack, inspecting for wear or damage, and lubricating.

Drive Chain Rollers

Explains how to check drive chain rollers for wear and replace them if necessary.

Adjustment

Details the procedure for adjusting drive chain slack using axle nuts and adjusting bolts.

Lubrication

Provides guidance on lubricating the drive chain with recommended lubricants.

Removal, Cleaning & Replacement (CRF450RX)

Outlines procedures for removing, cleaning, and replacing the drive chain, noting O-ring care.

Removal, Cleaning & Replacement (CRF450R/RWE)

Details drive chain removal, cleaning with solvent, and inspecting for wear or damage.

Exhaust Pipe/Muffler

Exhaust Pipe/Muffler Inspection

Guides on checking mounting bolts, exhaust pipe, and mufflers for tightness, cracks, or deformation.

Muffler Removal

Provides steps for removing the mufflers, including side covers and air cleaner housing covers.

Muffler Installation

Details the procedure for installing mufflers, exhaust pipes, and related components.

Exhaust Pipe Removal

Guides on removing the exhaust pipe, including joint nuts and gaskets.

Exhaust Pipe Installation

Details the procedure for installing the exhaust pipe and mufflers, including tightening procedures.

Exhaust Pipe Installation

Continues exhaust pipe and muffler installation steps for CRF450RWE.

Additional Maintenance Procedures

Steering Head Bearing Inspection

Guides on inspecting steering head bearings for roughness or play, indicating potential wear.

Handlebar Inspection

Covers inspecting the handlebar for bends or cracks and checking its mounting torque.

Control Cables

Advises on lubricating and inspecting control cables for smooth operation.

Nuts, Bolts, Fasteners

Provides a table of torque specifications for various fasteners on the engine and frame.

Battery

Battery Storage

Provides guidelines for safely storing the lithium-ion battery, including charging frequency.

Removal

Details the step-by-step process for removing the battery from the motorcycle.

Installation

Guides on reinstalling the battery, ensuring correct terminal connection order and torque.

Battery Charging

Explains proper battery charging procedures for lithium-ion batteries, recommending specific chargers.

Appearance Care

General Recommendations

Offers general advice on cleaning and washing the CRF to maintain its appearance and identify issues.

Washing Your Motorcycle with a Mild Detergent

Provides a step-by-step guide for washing the motorcycle using mild detergents and proper techniques.

After Cleaning Lubrication

Suggests post-cleaning lubrication to prevent rust and corrosion on specific parts.

Aluminum Frame Maintenance

Details methods for cleaning aluminum frames to prevent corrosion and remove stains.

Exhaust Pipe and Muffler Maintenance

Guides on cleaning exhaust pipes and mufflers, including stain removal.

Adjustments for Competition

Engine Mode Select Button

Explains how to change engine output characteristics using the mode select button and indicators.

Honda Selectable Torque Control

Describes how to select torque control levels to reduce slip and improve acceleration based on conditions.

HRC-Launch Control System

Details the HRC-Launch Control System for effective starts, including level selection and operation.

Front Suspension Adjustments

Covers adjustments for front suspension, including oil volume, damping, and springs.

Front Suspension Air Pressure

Explains how air pressure affects fork action and how to release/adjust it.

Front Suspension Damping

Details how to adjust compression and rebound damping for the front suspension.

Fork Springs

Discusses the effects of fork springs and oil capacity on suspension performance.

Rear Suspension Adjustments

Rear Suspension Spring Pre-Load

Guides on adjusting spring pre-load and race sag for optimal rear suspension performance.

Rear Suspension Damping

Details how to adjust low speed and high speed compression damping for the rear suspension.

Rear Suspension Damping

Explains how to adjust rebound damping for the rear suspension and standard positions.

Rear Suspension Race Sag

Details how to measure and calculate race sag for proper rear suspension setup.

Suspension Adjustments for Track Conditions

Soft Surface

Provides suspension adjustment recommendations for soft ground, sand, and mud conditions.

Hard Surface

Offers suspension tuning advice for hard-surfaced tracks with no large jumps.

Suspension Adjustment Guidelines

Front Suspension Adjustment Adjustments for Type of Track

Guides front suspension adjustments based on track type (hard, sand, mud).

Adjustments for Too Soft/Stiff Damping

Provides troubleshooting and adjustment steps for soft or stiff suspension symptoms.

Adjustments for Too Soft/Stiff Damping

Continues troubleshooting and adjustment steps for stiff or soft suspension symptoms.

Rear Suspension Adjustment Adjustments for Type of Track

Guides rear suspension adjustments based on track type and conditions.

Symptoms and Adjustment

Lists suspension symptoms and corresponding adjustment actions for tuning.

Tuning Tips

Spark Plug Reading

Explains how to obtain and interpret spark plug readings for engine tuning.

Chassis Adjustments

Rear End

Discusses adjusting rear suspension pre-load to affect rear wheel traction and motorcycle attitude.

Wheelbase

Explains how adjusting wheelbase affects handling and suggests keeping it as short as possible.

Gearing

Higher Gearing (less driven sprocket teeth)

Explains benefits and drawbacks of higher gearing for top speed, shifting, and traction.

Lower Gearing (more driven sprocket teeth)

Details benefits and drawbacks of lower gearing for acceleration, shifting, and power delivery.

Tire Selection for Track Conditions

Hard, Slick Soil

Recommends tire tread patterns and compounds for hard, slick soil conditions.

Muddy Soil

Advises on using tires with open tread patterns and harder rubber compounds for muddy conditions.

Loose, Sandy Soil

Suggests tire construction similar to tacky soil/mud tires but with more knobs for sandy conditions.

Personal Fit Adjustments

Control Positioning

Guides on positioning control levers for comfortable operation while seated and standing.

Handlebar Position, Width & Shape

Discusses adjusting handlebar position, width, and shape for rider comfort and control.

Handlebar Position, Width & Shape

Provides a chart for handlebar position adjustments and advice on trimming width.

Tips

Transporting Your Motorcycle

Offers advice and guidelines for safely transporting the CRF using a truck or trailer.

Storing Your Honda

Provides instructions for inspecting and preparing the CRF for extended storage.

You & the Environment

Offers tips on being an environmentally responsible motorcycle owner, focusing on cleaners and waste recycling.

Troubleshooting

Provides a guide to diagnosing and resolving common engine starting, power, and handling issues.

Taking Care of the Unexpected

If a Fuse Blows

Guides on checking and replacing blown fuses to resolve electrical issues.

If Your Battery Is Low (or Dead)

Provides advice on diagnosing and addressing low or dead battery issues.

Technical Information

Vehicle Identification

Explains how to find the VIN and engine serial number for registration and parts ordering.

Specifications

Lists detailed technical specifications, including dimensions, capacities, and engine data.

Torque Specifications

Provides a comprehensive list of torque specifications for various fasteners on the engine and frame.

Oxygenated Fuels

Discusses the use of oxygenated fuels and their potential effects on the motorcycle.

Competition Logbook

Explains the importance and content of a competition logbook for tracking adjustments and maintenance.

Optional Parts List

Lists optional parts and tools available for purchase from the dealer, including springs and sprockets.

Spare Parts & Equipment

Lists recommended spare parts, general tools, special tools, and chemical products.

Wiring Diagram

Includes a wiring diagram for troubleshooting electrical systems.

Consumer Information

Authorized Manuals

Lists available service manuals and guides from Honda and Helm, Inc.

Contacting Honda

Provides contact information for Honda USA and Canada for comments or inquiries.

Your Honda Dealer

Encourages familiarization with the dealer's services and parts departments.

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