Section 2 : Pre-operation and Inspection
2-2 5376000253
2.2 DECALS
Ensure all DANGER, WARNING, CAUTION and instructional decals and proper
capacity charts are legible and in place. Clean and replace as required.
WARNING
Operating, servicing and maintaining this vehicle or
equipment can expose you to chemicals including exhaust,
carbon monixide, phthalates, and lead, which are known to
the state of California to cause cancer and birth defects or
other reproduction harm. To minimize exposure, avoid
breathing exhaust, do not idle the engine axcept as
necessary, service
your vehicle or equipment in well
ventilated area and wear gloves or wash hands f
requently
.gnicivres nehw
For more information go to www.p65warnings.ca.gov
546
A MINIMUM OF 5 WRAPS OF CABLE MUST
BE LEFT ON WINCH DRUM TO ACHIEVE
RATED LOAD.
DO NOT USE WINCH TO MOVE OR LIFT
PERSONS.
WARNING
MFG. UNDER ONE OR MORE
OF THE FOLLOWING PATENTS:
1001132346-A
OTHER PATENTS PENDING
5,697,741 5,713,714
5,722,810 5,782,596
5,839,775 6,315,515 B1
5,575,606 5,672,042
7,909,561 B2
MADE
PROUDLY
IN THE
USA
WARNING
122
TOWEDVEHICLE MUST BE
CONNECTEDTO TOW TRUCK BODY
WITHSAFETY CHAINS
!
WARNING
For more information go to www.p65warnings.ca.gov.
1001231801 C
Operating, servicing and maintaining this vehicle or
equipment can expose you to chemicals including exhaust,
carbon monoxide, phthalates, and lead, which are known to
the state of California to cause cancer and birth defects or
other reproduction harm. To minimize exposure, avoid
breathing exhaust, do not idle the engine except as
necessary, service your vehicle or equipment in well
ventilated area and wear gloves or wash hands frequently
when servicing.
SERIALNO.
MODELNO.
MANUFACTURED BY:
JLG INDUSTRIES, INC.
1001127220-00
FOR:
CAUTION
034
CHECKHYDRAULIC FLUID LEVEL
FILLONLY WITH APPROVED FLUID
(SEEOPERA TOR'S MANUAL)
WHEEL LIFT SYSTEM
LUBRICATION CHART
1001207920
50 OR
MONTHLY
INTERVAL
(HOURS)
REF
NO.
IDENTIFICATION SERVICE
LUBRICANT
NO. OF
POINTS
1000 OR
YEARLY
100 OR
BI-
MONTHLY
C
D
HYD RESERVOIR
MAGNETIC PLUG
DRAIN/FILL
CLEAN
*
---
1
1
E
WINCH GEAR BOX
**
DRAIN/FILL
C
E
HYD RESERVOIR
WINCH GEAR BOX
CHECK
CHECK
*
**
1
A
B
BOOM FLY
WIRE ROPE
COAT
OIL
MPG
ENGINE OIL
2
1
1
THE SUBFRAME AND WHEEL-LIFT
SYSTEM IS EQUIPPED WITH
GREASELESS PIVOT JOINTS.
MPG INDICATES MULTI-PURPOSE GREASE
* INDICATES SUPER PREMIUM GRADE MULTI-VISCOSITY HYDRAULIC OIL
(AUTOMATIC TRANSMISSION FLUID MAY BE SUBSTITUTED IF NECESSARY)
** CONSULT WINCH MANUAL FOR PROPER GRADE AND TYPE
E
D
B
A
C
GRID
SELF LOADING
250 OR
SEMI-
ANNUALLY
I
HYD FILTER
CHANGE
---
1
I
F
F
PIVOT PIN
LUBE
MPG
1
G
G
SWIVEL
LUBE
MPG
1
1
H
SHEAVE PIN
LUBE
MPG
1
H
NO LUBRICATION IS REGUIRED
NOTICE
WARNING
READ OPERATOR'S MANUAL AND FAMILIARIZE YOURSELF
WITH THE OPERATION PRIOR TO USING THIS EQUIPMENT.
KNOW THE LOADS BEING MOVED.
DO NOT EXCEED RATED CAPACITIES.
WARNING
ALL RATINGS ARE BASED ON THE STRUCTURAL CAPACITY
OF ABOVE MODEL. ACTUAL TOWING AND RECOVERY
CAPACITY MAY BE LIMITED BY THE CAPACITY OF
THE CHASSIS AND EQUIPMENT SELECTED.
RETRACTED LBS.
BOOM RATINGS (MAXIMUM)
EXTENDED LBS.
SAE J2512
WORKING LOAD LIMIT LBS.
SIZE FT.
UNDER LIFT RATING (MAXIMUM)
TYPE
LBS.
SAE J706
SERIAL NO.
MODEL NO.
WINCH RATING:
WIRE ROPE:
EACH DRUM LBS.
1001132509-A
13224 Fountainhead Plaza
Hagerstown, MD 21742
Phone (717) 597-7111
www.jerr-dan.com
FOR:
MANUFACTURED BY: JLG INDUSTRIES, INC.
MANUAL VALVE OPERATION
WINCH
GRID
BOOM
TILT
BOOM
LIFT
BOOM
OUT
IN OP DN DN IN
OUT CL UP UP OUT
TO OPERATE VALVE MANUALLY: FLIP OVERRIDE SWITCH
AND PRESS BUTTON ON SECTION END TO BE OPERATED
OVERRIDE
SWITCH
CAB
699
MFG. UNDER ONE OR MORE
OF THE FOLLOWING PATENTS:
1001132346-A
OTHER PATENTS PENDING
5,697,741 5,713,714
5,722,810 5,782,596
5,839,775 6,315,515 B1
5,575,606 5,672,042
7,909,561 B2
546
A MINIMUM OF 5 WRAPS OF CABLE MUST
BE LEFT ON WINCH DRUM TO ACHIEVE
RATED LOAD.
DO NOT USE WINCH TO MOVE OR LIFT
PERSONS.
WARNING
7330000699
UNDERSIDE OF
VALVE BANK COVER
7330000716
WITH RECOVERY
SHEAVE OPTION
1001207920
WITH GREASELESS OPTION
1001209219
WITH GREASED OPTION
7330000143
7330000139
ON DASH OR SUNVISOR
7330000034
INSIDE OF
COMPARTMENT
1001127220
INSIDE OF
COMPARTMENT
7330000546
BOTH SIDES
1001132346
7330000122
BOTH SIDES
1001231801
7330000138
1001132509
WHEEL LIFT SYSTEM
LUBRICATION CHART
1001209219
50 OR
MONTHLY
INTERVAL
(HOURS)
REF
NO.
IDENTIFICATION SERVICE
LUBRICANT
NO. OF
POINTS
NOTICE
1000 OR
YEARLY
100 OR
BI-
MONTHLY
C
D
HYD RESERVOIR
MAGNETIC PLUG
DRAIN/FILL
CLEAN
*
---
1
1
E
WINCH GEAR BOX
**
DRAIN/FILL
C
E
HYD RESERVOIR
WINCH GEAR BOX
CHECK
CHECK
*
**
1
A
B
BOOM FLY
WIRE ROPE
COAT
OIL
MPG
ENGINE OIL
2
1
1
MPG INDICATES MULTI-PURPOSE GREASE
* INDICATES SUPER PREMIUM GRADE MULTI-VISCOSITY HYDRAULIC OIL
(AUTOMATIC TRANSMISSION FLUID MAY BE SUBSTITUTED IF NECESSARY)
** CONSULT WINCH MANUAL FOR PROPER GRADE AND TYPE
E
D
B
A
C
GRID
SELF LOADING
250 OR
SEMI-
ANNUALLY
I
HYD FILTER CHANGE
---
1
I
F
F
PIVOT JOINTS
LUBE
MPG
7
G
G
SWIVEL
LUBE
MPG
1
1
H
SHEAVE PIN
LUBE
MPG
1
H
F
F
F