Kohler Courage XT-6 Service Manual

10.1
Section 10
Reassembly
10
Section 10
Reassembly
The following sequence is a step-by-step guide
for complete engine reassembly. This procedure
assumes that all components are new or have been
reconditioned, and all component subassembly work
has been completed. This procedure may vary to
accommodate engine options or special equipment.
NOTE: Properly clean all components BEFORE
reassembly.
NOTE: Remove all traces of cleaners before the
engine is reassembled and placed into
operation. Even small amounts of these
cleaners can quickly break down the
lubricating properties of engine oil.
NOTE:ȱ ȱȱȱȱȱęȱ
torque values, tightening sequences, and
ǯȱȱȱȱęȱ
could cause severe engine wear or damage.
NOTE: Always use new gaskets.
Typical Reassembly Sequence
ȱ ŗǯȱ ȱĞǯ
2. Install piston and connecting rod.
ȱ řǯȱ Ĵȱȱȱǯ
4. Install tappets.
ȱ śǯȱ ȱĞǯ
6. Install governor gear.
7. Install crankcase dowels and gasket.
8. Install oil pan cover.
9. Install valves (if removed).
10. Install cylinder head.
11. Install guide plate.
12. Install rocker studs.
13. Install push rods.
14. Install rocker arms.
15. Install rocker pivots.
16. Install jam nuts.
17. Install valve cover gasket and cover.
18. Install spark plug.
ŗşǯȱ ȱĚ¢ȱȱ¢ǯ
20. Install breather cover.
Řŗǯȱ ȱĚ¢ȱ¢ǯ
ŘŘǯȱ ȱĚ¢ǯ
23. Install fan.
24. Install ignition module.
25. Install fuel tank bracket (if removed).
26. Install fuel tank.
Řŝǯȱ ȱĚ¢ȱȱǯ
28. Install governor.
29. Install speed control bracket.
30. Install governor. spring
31. Install carburetor gaskets.
32. Install carburetor.
33. Reconnect carburetor linkage.
34. Reconnect fuel line.
35. Install primer hose (if equipped).
36. Install air cleaner base.
37. Reconnect breather hose.
řŞǯȱ ȱȱęǻǼȱȱǯ
39. Install dipstick tube.
ŚŖǯȱ ȱĝȱ¢ǯ
41. Install blower housing.
42. Install recoil.

Kohler Courage XT-6 Specifications

General

Brand	Kohler
Model	Courage XT-6
Category	Engine
Language	English