Contents
3 of 68
Calio
Contents
Glossary .................................................................................................................................................. 5
1 General.................................................................................................................................................... 6
1.1 Principles ...........................................................................................................................................................6
1.2 Target group.....................................................................................................................................................6
1.3 Other applicable documents............................................................................................................................6
1.4 Symbols .............................................................................................................................................................6
1.5 Key to safety symbols/markings.......................................................................................................................7
2 Safety...................................................................................................................................................... 8
2.1 General..............................................................................................................................................................8
2.2 Intended use .....................................................................................................................................................8
2.2.1 Prevention of foreseeable misuse.......................................................................................................8
2.3 Personnel qualification and training...............................................................................................................9
2.4 Consequences and risks caused by non-compliance with this manual .........................................................9
2.5 Safety awareness ..............................................................................................................................................9
2.6 Safety information for the operator/user.......................................................................................................9
2.7 Safety information for maintenance, inspection and installation ..............................................................10
2.8 Unauthorised modes of operation................................................................................................................10
3 Transport/Temporary Storage/Disposal............................................................................................. 11
3.1 Checking the condition upon delivery..........................................................................................................11
3.2 Transport.........................................................................................................................................................11
3.2.1 Placing the pump set down...............................................................................................................12
3.3 Storage/preservation......................................................................................................................................12
3.4 Return to supplier...........................................................................................................................................13
3.5 Disposal ...........................................................................................................................................................13
4 Description............................................................................................................................................ 14
4.1 General description ........................................................................................................................................14
4.2 Product information as per Regulation No. 1907/2006(REACH).................................................................14
4.3 Designation.....................................................................................................................................................14
4.4 Name plate......................................................................................................................................................15
4.5 Design details..................................................................................................................................................15
4.6 Configuration and function...........................................................................................................................17
4.7 Noise characteristics .......................................................................................................................................18
4.8 Scope of supply...............................................................................................................................................18
4.9 Dimensions and weights ................................................................................................................................18
4.10 Accessories ......................................................................................................................................................18
5 Installation at Site................................................................................................................................ 19
5.1 Safety regulations ..........................................................................................................................................19
5.2 Checks to be carried out prior to installation...............................................................................................19
5.3 Installing the pump set ..................................................................................................................................19
5.4 Connecting the piping ...................................................................................................................................21
5.5 Enclosure/insulation .......................................................................................................................................22
5.6 Electrical connection ......................................................................................................................................22
5.6.1 Connecting the cables .......................................................................................................................24
6 Commissioning/Start-up/Shutdown................................................................................................... 32
6.1 Commissioning/Start-up.................................................................................................................................32
6.1.1 Prerequisites for commissioning/start-up .........................................................................................32
6.1.2 Priming and venting the pump.........................................................................................................32
6.1.3 Start-up...............................................................................................................................................33
6.2 Operating limits..............................................................................................................................................34
6.2.1 Frequency of starts.............................................................................................................................34
6.2.2 Ambient temperature........................................................................................................................34
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