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KTM 125 EXC 2016 User Manual

KTM 125 EXC 2016
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12 SERVICE WORK ON THE CHASSIS 56
V00039-11
(Six Days)
Tighten screws
.
Guideline
Screw, top triple clamp M8 17 Nm
(12.5 lbf ft)
Tighten screws
.
Guideline
Screw, bottom triple clamp M8 15 Nm
(11.1 lbf ft)
102261-11
Position the brake caliper, and mount and tighten screws
with the washers.
Guideline
Screw, front brake caliper M8 25 Nm
(18.4 lbf ft)
Loctite
®
243™
Mount cable tie(s)
.
Position the brake line and wiring harness. Put on the clamp and mount and
tighten screws
.
Finishing work
Install the front wheel. ( p. 90)
Refit the headlight mask with the headlight. ( p. 98)
Check the headlight setting. ( p. 100)
12.9 Removing the lower triple clamp (200 XCW US, 250 XCW US, 300 EXC BR, 300 XCW US)
Preparatory work
Raise the motorcycle with a lift stand. ( p. 52)
Remove the front wheel. ( p. 90)
Remove the headlight mask with the headlight. ( p. 98)
Remove the fork legs. ( p. 54)
Remove the front fender. ( p. 64)
Remove the handlebar cushion.
B02149-10
Main work
Remove screw
. Loosen screw
. Pull off the upper triple clamp with the han-
dlebar and hang it to one side.
Info
Protect the components against damage by covering them.
Do not bend the cables and lines.
B02150-10
Remove O-ring
. Remove protective ring
.
Take off the lower triple clamp with the steering stem.
Remove the upper steering head bearing.

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KTM 125 EXC 2016 Specifications

General IconGeneral
Displacement124.8 cc
Bore x Stroke54 mm x 54.5 mm
StarterKick starter
Transmission6-speed
Rear SuspensionWP monoshock
Front BrakeDisc brake
Rear BrakeDisc brake
Fuel SystemCarburetor
IgnitionKokusan
Final DriveChain
Seat Height960 mm
Engine TypeSingle cylinder, 2-stroke
Front SuspensionWP-USD, Ø 48 mm
Fuel Capacity9.5 l
Frame TypeChromium-Molybdenum steel

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