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KTM
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125 SX 2024
KTM 125 SX 2024 User Manual
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11
SERVICE
WORK
ON
THE
CHASSIS
62
11.20
Removing
the
seat
S05350-10
–
Remove
screw
1
.
S05493-10
–
Raise
seat,
pull
it
toward
the
fuel
tank
and
take
it
off.
11.21
Mounting
the
seat
S05495-10
–
Attach
the
seat
to
the
collar
bushings
at
the
front
and
simulta-
neously
push
it
back.
The
holding
lugs
engage
in
the
recesses
at
th
e
back.
–
Make
sure
the
seat
is
latched
in
place
correctly
.
S05350-10
–
Mount
and
tighte
n
screw
1
.
Guideline
Screw,
seat
fixin
g
M6
8
Nm
(5.9
lbf
ft
)
63
65
Table of Contents
Table of Contents
4
Means of Representation 1
7
Symbols Used
7
Formats Used
7
Safety Advice
8
Use Definition - Intended Use
8
Misuse
8
Degrees of Risk and Symbols
8
Tampering Warning
9
Safe Operation
9
Protective Clothing
9
Work Rules
10
Environment
10
Owner's Manual
10
Important Notes 3
11
Manufacturer Warranty, Implied Warranty
11
Fuel, Auxiliary Substances
11
Spare Parts, Technical Accessories
11
Service
11
Figures
11
Customer Service
11
View of Vehicle
12
View of Vehicle, Front Left (Example)
12
View of Vehicle, Rear Right (Example)
13
Serial Numbers
14
Vehicle Identification Number
14
Steering Head Label
14
Engine Number
14
Fork Part Number
14
Shock Absorber Article Number
15
Controls
16
Clutch Lever
16
Hand Brake Lever
16
Throttle Grip
17
Stop Button
17
Start Button
18
Combination Switch
18
Overview of Indicator Lights (SX)
18
Overview of Indicator Lights (XC)
19
Combination Instrument
19
Opening the Fuel Tank Filler Cap
19
Closing the Fuel Tank Filler Cap
20
Cold Start Button
21
Idle Speed Adjusting Screw
21
Shift Lever
22
Foot Brake Lever
22
Plug-In Stand (SX)
22
Side Stand (XC)
23
Preparing for Use
24
Advice on Preparing for First Use
24
Running in the Engine
25
Starting Power of Lithium-Ion Batteries at Low Temperatures
26
Preparing the Vehicle for Difficult Operating Conditions
26
Preparing the Vehicle for Rides on Dry Sand
27
Preparing the Vehicle for Rides on Wet Sand
27
Preparing the Vehicle for Rides on Wet and Muddy Circuits
28
Preparing Vehicle for High Temperatures or Slow Riding
28
Preparing the Vehicle for Low Temperatures or Snow
29
Riding Instructions
30
Checks and Maintenance Measures When Preparing for Use
30
Starting the Vehicle
30
Starting off
31
Shifting, Riding
32
Braking
32
Stopping, Parking
33
Transporting
33
Refueling
34
Service Schedule
36
Additional Information
36
10 Tuning the Chassis
38
Checking the Basic Chassis Setting with Rider's Weight
38
Compression Damping of the Shock Absorber
38
Adjusting the Low-Speed Compression Damping of the Shock Absorber
38
Adjusting the High-Speed Compression Damping of the Shock Absorber
39
Adjusting the Rebound Damping of the Shock Absorber
40
Measuring the Dimension of the Rear Wheel Unloaded
40
Checking the Static Sag of the Shock Absorber
41
Checking the Riding Sag of the Shock Absorber
41
Adjusting the Spring Preload of the Shock Absorber
42
Adjusting the Riding Sag
43
Air Suspension XACT
44
Checking the Basic Setting of the Fork
44
Adjusting the Fork Air Pressure (SX)
45
Adjusting the Compression Damping of the Fork
46
Adjusting the Rebound Damping of the Fork
47
Handlebar Position
48
Adjusting the Handlebar Position
48
Service Work on the Chassis 11
51
Raising the Motorcycle with a Lift Stand
51
Removing the Motorcycle from the Lift Stand
51
Bleeding the Fork Legs
52
Cleaning the Dust Boots of the Fork Legs
52
Removing the Fork Protector
53
Installing the Fork Protector
53
Removing the Fork Legs
53
Installing the Fork Legs
54
Removing the Lower Triple Clamp
55
Installing the Lower Triple Clamp
56
Checking Steering Head Bearing Play
58
Adjusting Steering Head Bearing Play
58
Lubricating the Steering Head Bearing
59
Removing the Start Number Plate
59
Installing the Start Number Plate
60
Removing Front Fender
60
Installing the Front Fender
61
Removing the Shock Absorber
61
Installing the Shock Absorber
62
Removing the Seat
64
Mounting the Seat
64
Removing the Frame Protector
65
Installing the Frame Protector
65
Removing the Engine Guard (XC)
65
Installing the Engine Guard (XC)
66
Removing the Air Filter Box Cover
66
Installing the Air Filter Box Cover
67
Removing the Air Filter
69
Cleaning the Air Filter and Air Filter Box
69
Installing the Air Filter
70
Preparing Air Filter Box Cover for Securing
71
Removing the Main Silencer
71
Installing the Main Silencer
71
Changing the Glass Fiber Yarn Filling in the Main Silencer
72
Removing the Fuel Tank
72
Installing the Fuel Tank
74
Checking the Chain for Dirt
75
Cleaning the Chain
75
Checking the Chain Tension
76
Adjusting the Chain Tension
77
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
78
Checking the Frame
80
Checking the Link Fork
80
Checking the Throttle Cable Routing
80
Checking the Rubber Grip
81
Adjusting the Basic Position of the Clutch Lever
82
Checking/Correcting the Fluid Level of Hydraulic Clutch
82
Changing the Hydraulic Clutch Fluid
83
Brake System 12
85
Checking the Free Travel of the Hand Brake Lever
85
Adjusting the Basic Position of the Hand Brake Lever
85
Checking the Brake Discs
85
Checking the Front Brake Fluid Level
86
Adding Front Brake Fluid
87
Checking that the Brake Linings of the Front Brake Are Secured
88
Changing the Brake Linings of the Front Brake
89
Checking the Free Travel of Foot Brake Lever
91
Adjusting the Basic Position of the Foot Brake Lever
91
Checking the Rear Brake Fluid Level
92
Adding Rear Brake Fluid
93
Checking that the Brake Linings of the Rear Brake Are Secured
94
Changing the Rear Brake Linings
94
Wheels, Tires 13
97
Removing the Front Wheel
97
Installing the Front Wheel
98
Removing the Rear Wheel
98
Installing the Rear Wheel
99
Checking the Tire Condition
101
Checking Tire Pressure
101
Checking Spoke Tension
102
Cooling System 14
103
Checking the Antifreeze and Coolant Level
103
Checking the Coolant Level
104
Draining the Coolant
104
Refilling with Coolant
105
Changing the Coolant
107
Electrical System
109
Removing the 12-V Battery
109
Installing the 12-V Battery
110
Charging the 12-V Battery
111
Changing the Main Fuse
112
Changing the Fuse of the Fuel Pump
113
Diagnostics Connector
114
Exhaust Control 16
115
Programming the End Positions of the Exhaust Control
115
Tuning the Engine 17
117
Changing the Mapping
117
Checking the Play in the Throttle Cable
117
Adjusting the Play in the Throttle Cable
118
Adjusting the Idle Speed
119
Checking the Basic Position of the Shift Lever
119
Adjusting the Basic Position of the Shift Lever
120
Service Work on the Engine 18
121
Changing the Fuel Screen
121
Checking the Gear Oil Level
122
Changing the Gear Oil
122
Adding the Gear Oil
123
Cleaning, Care 19
125
Cleaning the Motorcycle
125
Storage 20
127
Preparing for Use after Storage
128
Troubleshooting 21
129
Blink Code 22
131
Technical Specifications
133
Engine
133
Engine Tightening Torques
133
Capacities
135
Gear Oil
135
Coolant
135
Fuel
135
Chassis
135
Electrical System
136
Tires
136
Fork
136
Shock Absorber
137
Chassis Tightening Torques
138
24 Substances
142
25 Auxiliary Substances
144
26 Standards
146
Index of Special Terms 27
147
28 List of Abbreviations
148
List of Symbols 29
149
Yellow and Orange Symbols
149
Green and White Symbols
149
Index
150
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Setup Instructions
25 pages
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KTM 125 SX 2024 Specifications
General
Brand
KTM
Model
125 SX 2024
Category
Motorcycle
Language
English
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