4 TECHNICAL DATA 13
4.1 chassis tightening torques
Remaining screws, chassis EJOT PT
®
K50x12 1 Nm (0.7 lbf ft) –
Remaining screws, chassis EJOT PT
®
K50x14 1 Nm (0.7 lbf ft) –
Remaining screws, chassis EJOT PT
®
K50x16 2 Nm (1.5 lbf ft) –
Remaining screws, chassis EJOT PT
®
K50x18 2 Nm (1.5 lbf ft) –
Screw, fuel tank cover, quick connect
nipple
EJOT PT
®
K60 2 Nm (1.5 lbf ft) –
Screw, tail light EJOT PT
®
K50x14 2.5 Nm (1.84 lbf ft) –
Screw, combination switch, left M4 2.5 Nm (1.84 lbf ft) –
Screw, side stand switch M4 2 Nm (1.5 lbf ft) –
Remaining nuts, chassis M5 5 Nm (3.7 lbf ft) –
Remaining screws, chassis M5 5 Nm (3.7 lbf ft) –
Screw, cable channel M5 5 Nm (3.7 lbf ft) –
Screw, chain sliding guard M5 5 Nm (3.7 lbf ft) –
Screw, combination switch, right M5 3.5 Nm (2.58 lbf ft) –
Screw, cover part M5x12 3.5 Nm (2.58 lbf ft) –
Screw, filler cap M5 3 Nm (2.2 lbf ft) –
Screw, fuel level indicator M5 3 Nm (2.2 lbf ft) –
Screw, shock absorber adjusting ring M5 5 Nm (3.7 lbf ft) –
Ground fitting on frame M6 10 Nm (7.4 lbf ft) –
Nut, ABS unit attachment M6 5 Nm (3.7 lbf ft) –
Nut, cable on starter motor M6 4 Nm (3 lbf ft) –
Remaining nuts, chassis M6 10 Nm (7.4 lbf ft) –
Remaining screws, chassis M6 10 Nm (7.4 lbf ft) –
Screw, ball joint of push rod on foot
brake cylinder
M6 5 Nm (3.7 lbf ft) Loctite
®
243™
Screw, battery terminal M6 4.5 Nm (3.32 lbf ft) –
Screw, clutch assembly M6 5 Nm (3.7 lbf ft) Loctite
®
243™
Screw, connecting piece, rear brake
line
M6 10 Nm (7.4 lbf ft) Loctite
®
243™
Screw, cooler retaining bracket M6 7 Nm (5.2 lbf ft) –
Screw, exhaust clamp on main silencer M6 8 Nm (5.9 lbf ft) –
Screw, exhaust clamp on manifold M6 8 Nm (5.9 lbf ft) –
Screw, foot brake cylinder M6 10 Nm (7.4 lbf ft) Loctite
®
243™
Screw, fuel pump M6 6 Nm (4.4 lbf ft) –
Screw, headlight mask, rear wall M6 5 Nm (3.7 lbf ft) –
Screw, license plate holder on lower
rear panel
M6 12 Nm (8.9 lbf ft) –
Screw, radiator hose clamp M6 3 Nm (2.2 lbf ft) –
Screw, sensor box M6 6 Nm (4.4 lbf ft) Loctite
®
243™
Screw, shift lever stub M6 10 Nm (7.4 lbf ft) Loctite
®
243™
Screw, shift rod M6 5 Nm (3.7 lbf ft) Loctite
®
243™
Screw, shift shaft deflector on shift
shaft
M6 18 Nm (13.3 lbf ft) Loctite
®
243™
Screw, side stand stub M6 6 Nm (4.4 lbf ft) Loctite
®
243™
Screw, steering damper, holder, on
frame
M6 8 Nm (5.9 lbf ft) Loctite
®
243™
Screw, step plate for foot brake lever M6 10 Nm (7.4 lbf ft) Loctite
®
243™
Screw, wheel speed sensor, front M6 4 Nm (3 lbf ft) –
Screw, wheel speed sensor, rear M6 4 Nm (3 lbf ft) –
Nut, manifold on cylinder head M8 Tightening sequence:
Tighten the nuts evenly. Do
not warp the metal plate.
25 Nm (18.4 lbf ft)
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