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KTM
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2016 RC 250
KTM 2016 RC 250 User Manual
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12
SERVICE
WORK
ON
THE
CHASSIS
101
12.21
Installing
the
right
side
cover
S00782-10
–
Position
the
side
cover.
–
Mount
and
tighten
screws
.
Guideline
Screw,
side
cover
M6
6
Nm
(4.4
lbf
ft)
–
Push
on
the
side
cover
in
area
.
The
holding
lug
engages
in
the
drilled
hole
on
the
front
spoiler.
–
Mount
and
tighten
screws
.
Guideline
Screw,
side
cover
on
front
fairing
M6
7
Nm
(5.2
lbf
ft)
M00455-10
–
Mount
expanding
rivet
.
102
104
Table of Contents
Default Chapter
5
Table of Contents
5
1 Means of Representation
9
Symbols Used
9
Formats Used
10
2 Safety Advice
11
Use Definition
11
Degrees of Risk and Symbols
12
Tampering Warning
12
Safe Operation
13
Protective Clothing
14
Work Rules
14
Environment
14
Owner's Manual
15
3 Important Notes
16
Manufacturer and Implied Warranty
16
Operating and Auxiliary Substances
16
Spare Parts, Accessories
16
Service
17
Figures
17
Customer Service
17
4 View of Vehicle
18
View of Vehicle, Front Left (Example)
18
View of Vehicle, Rear Right (Example)
20
5 Serial Numbers
22
Chassis Number
22
Type Label
22
Engine Number
23
Key Number
23
6 Controls
24
Clutch Lever
24
Hand Brake Lever
24
Throttle Grip
25
Horn Button
25
Light Switch
26
High Beam Flasher Button
26
Turn Signal Switch
27
Emergency off Switch
27
Electric Starter Button
28
Ignition/Steering Lock
28
Locking the Steering
29
Unlocking the Steering
29
Opening the Filler Cap
30
Closing the Filler Cap
31
Seat Lock
31
Tool Set
32
Grab Handles
32
Passenger Footrests
33
Shift Lever
33
Foot Brake Lever
34
Side Stand
35
7 Combination Instrument
36
Overview
36
Activation and Test
37
Warning Notes
38
Function Buttons
41
Indicator Lamps
42
Display
43
Filling Level Display in Fuel Tank
44
TRIP F Display
45
Coolant Temperature Indicator
46
Info Display
47
Riding Time/Average Speed Menu
48
Average Speed/Average Fuel Consumption 1 Menu
48
Average Fuel Consumption 1/Average Fuel Consumption 2 Menu
49
Average Fuel Consumption 2/Service Menu
50
Service/Range Menu
51
Range/Riding Time Menu
52
Total Distance Menu ODO
53
Distance Menu 1 TRIP 1
54
Distance Menu 2 TRIP 2
54
Setting Kilometers or Miles
55
Setting the Time
56
Adjusting the Shift Speed RPM 1
56
Adjusting the Shift Speed RPM 2
57
8 Preparing for Use
58
Advice on First Use
58
Running in the Engine
59
Loading the Vehicle
60
9 Riding Instructions
62
Checks and Maintenance When Preparing for Use
62
Starting
63
Starting off
65
Shifting, Riding
65
Applying the Brakes
68
Stopping, Parking
70
Transport
71
Refueling
72
10 Service Schedule
74
Additional Information
74
Required Work
74
Recommended Work
76
11 Tuning the Chassis
77
Adjusting the Spring Preload of the Shock Absorber
77
Adjusting the Shift Lever
78
12 Service Work on the Chassis
80
Raising the Motorcycle with the Rear Wheel Stand
80
Taking the Motorcycle off of the Rear Wheel Stand
80
Raising the Motorcycle with the Front Wheel Stand
81
Taking the Motorcycle off of the Front Wheel Stand
82
Removing the Front Rider's Seat
83
Mounting the Front Rider's Seat
84
Removing the Passenger Seat
84
Mounting the Passenger Seat
85
Checking for Chain Dirt Accumulation
86
Cleaning the Chain
86
Checking the Chain Tension
87
Adjusting the Chain Tension
89
Checking the Chain, Rear Sprocket, and Engine Sprocket
91
Removing the Battery Cover
93
Mounting the Battery Cover
95
Removing the Front Spoiler
95
Fitting Front Spoiler
97
Removing the Left Side Cover
99
Installing the Left Side Cover
100
Removing the Right Side Cover
102
Installing the Right Side Cover
103
13 Brake System
104
Antilock Braking System (ABS)
104
Checking the Brake Discs
105
Checking the Brake Fluid Level of the Front Brake
106
Adding Front Brake Fluid
107
Checking the Front Brake Linings
108
Checking the Rear Brake Fluid Level
109
Adding Rear Brake Fluid
110
Checking the Rear Brake Linings
111
Checking the Free Travel of Foot Brake Lever
112
Adjusting the Free Travel of the Foot Brake Lever
113
14 Wheels, Tires
115
Removing the Front Wheel
115
Installing the Front Wheel
116
Removing the Rear Wheel
118
Installing the Rear Wheel
119
Checking the Rear Hub Rubber Dampers
120
Checking the Tire Condition
122
Checking the Tire Air Pressure
123
15 Electrical System
125
Electrical System
125
Removing the Battery
125
Installing the Battery
126
Recharging the Battery
127
Changing the ABS Fuses
130
Changing the Fuses of Individual Power Consumers
132
Changing the Low Beam Bulb
134
Changing the High Beam Bulb
135
Checking the Low Beam Headlight Adjustment
137
Checking the High Beam Headlight Adjustment
138
Adjusting the Headlight Range of the Low Beam
139
Adjusting the Headlight Range of the High Beam
139
16 Cooling System
140
Checking the Coolant Level in the Compensating Tank
141
Checking the Antifreeze and Coolant Level
143
Correcting the Coolant Level in the Compensating Tank
145
Draining the Coolant
146
Filling/Bleeding the Cooling System
147
17 Tuning the Engine
150
Checking the Play in the Throttle Cable
150
Adjusting the Play in the Throttle Cable
151
Checking the Clutch Lever Play
151
Adjusting the Clutch Cable Play
152
18 Service Work on the Engine
153
Checking the Engine Oil Level
153
The Oil Screens
153
Adding Engine Oil
156
19 Cleaning, Care
158
Cleaning the Motorcycle
158
Operation
160
20 Storage
162
Preparing for Use after Storage
163
21 Troubleshooting
164
22 Blink Code
167
23 Technical Data
173
Engine
173
Engine Tightening Torques
174
Capacities
177
Engine Oil
177
Coolant
177
Fuel
177
Chassis
177
Electrical System
179
Tires
180
Fork
180
Shock Absorber
180
Chassis Tightening Torques
181
24 Substances
187
25 Auxiliary Substances
189
26 Standards
191
27 Index of Special Terms
192
Changing the Engine Oil and Oil Filter, Cleaning
193
List of Abbreviations
193
29 List of Symbols
194
Red Symbols
194
Yellow and Orange Symbols
194
Green and Blue Symbols
194
Checks and Maintenance Steps for Winter
195
Index
195
5
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KTM 2016 RC 250 Specifications
General
Brand
KTM
Model
2016 RC 250
Category
Motorcycle
Language
English
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