KTM 250 SX 2003 User Manual

ENGLISH
14
PERIODIC MAINTENANCE SCHEDULE
after
20 hours
or
2000 kilome ters
1st service
after 10 hours
or
1000 kilometers
after
4000 kilometer
or
once a year
IF MOTORCYCLE IS USED FOR COMPETITION 4000KM SERVICE SHOULD BE CARRIED OUT AFTER EVERY RACE!
S ERVICE I NTERVALS SHOULD NEVER BE EXCEEDED BY MORE THAN 5 HOURS OR 500 KM !
M
AINTENANCE WORK DONE BY KTM AUTHORISED WORKSHOPS IS NOT A SUBSTITUTE FOR CARE AND CHECKS DONE BY THE RIDER !
A clean motorcycle can be checked more quickly which saves money!
Check gear box oil level ●
Change gear box oil ●●
Check spark plugs, adjust distance between electrodes ●●
Renew spark plugs ●
Check the carburetor connection boot for cracks and leaks ●
Check idle speed setting ●●
Check that vent hoses are not damaged or bent ●●
Check cooling system for leaks, check quantity of antifreeze ●●
Check exhaust system for leaks and fitment ●
Check cables for damage, smooth operation, bends; adjust and lubricate ●●
Check oil level of the clutch master cylinder ●●●
Clean air filter and filter box ●
Check electric wires for damage and bends ●
Check brake fluid level, lining thickness, brake lining ●●
Check brake lines for damage and leaks ●●
Check/adjust smooth operation and free travel of handbrake/foot brake lever ●●
Check tightness of brake system screws ●●
Check shock absorber and fork for leaks and function ●●
Clean dust bellows ●
Bleed fork legs ●
Check swing arm bearings ●
Check/adjust steering head bearings ●●
Check tightness of all chassis screws (triple clamps, fork leg axle passage ●●
axle nuts and screws, swing arm bearings, shock absorber)
Check spoke tension and rim joint ●
Check tires and air pressure ●●
Check chain, rear sprockets and chain guides for wear, fitment and tension ●●
Lubricate chain ●●
Check clearance of wheel bearings ●●
IMPORTANT RECOMMENDED MAINTENANCE WORK THAT CAN BE CARRIED OUT BY EXTRA ORDER
Check function of exhaust control ●
Complete maintenance of shock absorber ●
Complete maintenance of fork ●
Clean and grease steering head bearings and gasket elements ●
Clean and adjust carburetor ●
Replace glass fibre- yarn filling of the exhaust main silencer ●
Treat electric contacts and switches with contact grease ●
Change hydraulic clutch fluid ●
Change break fluid ●
WHEELS CHASSIS BRAKES ADD-ON-PARTS
CARBURETOR
ENGINE
250 SX
at least
once a year
every 2 years
or 20000 km

KTM 250 SX 2003 Specifications

General

Brand	KTM
Model	250 SX 2003
Category	Motorcycle
Language	English