450 SMR

KTM 450 SMR User Manual

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OWNER'S MANUAL 2014

450 SMR

Art. no. 3213039en

Table of Contents

Default Chapter4
- Table of Contents4
1 Means of Representation6
- Symbols Used6
- Formats Used6
2 Safety Advice7
- Use Definition - Intended Use7
- Degrees of Risk and Symbols7
- Tampering Warning7
- Safe Operation7
- Protective Clothing8
- Work Rules8
- Environment8
- Owner's Manual8
3 Important Notes9
- Guarantee, Warranty9
- Operating and Auxiliary Substances9
- Spare Parts, Accessories9
- Service9
- Figures9
- Customer Service9
4 View of Vehicle10
- View of Vehicle, Front Left (Example)10
- View of Vehicle, Rear Right (Example)11
5 Serial Numbers12
- Chassis Number12
- Type Label12
- Engine Number12
- Fork Part Number12
- Shock Absorber Part Number12
6 Controls13
- Clutch Lever13
- Hand Brake Lever13
- Throttle Grip13
- Kill Switch13
- Electric Starter Button13
- Overview of Indicator Lamps14
- Opening the Filler Cap14
- Closing the Filler Cap14
- Cold Start Button15
- Idle Speed Adjusting Screw15
- Shift Lever15
- Foot Brake Lever16
- Plug-In Stand16
7 Preparing for Use17
- Advice on First Use17
- Running in the Engine18
8 Riding Instructions19
- Checks and Maintenance Work When Preparing for Use19
- Starting19
- Starting off20
- Shifting, Riding20
- Applying the Brakes20
- Stopping, Parking20
- Transport21
- Refueling21
9 Service Schedule23
- Service Work (as Additional Order)24
10 Tuning the Chassis25
- Checking the Basic Chassis Setting with the Rider's Weight25
- Compression Damping of the Shock Absorber25
- Adjusting the Low-Speed Compression Damping of the Shock Absorber25
- Adjusting the High-Speed Compression Damping of the Shock Absorber26
- Adjusting the Rebound Damping of the Shock Absorber26
- Measuring Rear Wheel Sag Unloaded27
- Checking Static Sag of Shock Absorber27
- Checking Riding Sag of Shock Absorber27
- Adjusting the Spring Preload of the Shock Absorber28
- Adjusting the Riding Sag28
- Checking the Basic Setting of the Fork29
- Adjusting the Compression Damping of the Fork29
- Adjusting the Rebound Damping of the Fork30
- Handlebar Position30
- Adjusting the Handlebar Position30
11 Service Work on the Chassis32
- Raising the Motorcycle with the Lift Stand32
- Removing the Motorcycle from the Lift Stand32
- Bleeding the Fork Legs32
- Cleaning the Dust Boots of the Fork Legs33
- Removing the Fork Legs33
- Installing the Fork Legs34
- Removing the Fork Protector34
- Installing the Fork Protector34
- Removing the Lower Triple Clamp35
- Installing the Lower Triple Clamp35
- Checking the Steering Head Bearing Play37
- Adjusting the Play of the Steering Head Bearing37
- Greasing the Steering Head Bearing38
- Removing the Start Number Plate38
- Installing the Start Number Plate38
- Removing the Front Fender38
- Installing the Front Fender39
- Removing the Shock Absorber39
- Installing the Shock Absorber40
- Removing the Seat41
- Mounting the Seat41
- Removing the Air Filter Box Lid41
- Installing the Air Filter Box Lid41
- Removing the Air Filter42
- Installing the Air Filter42
- Cleaning the Air Filter and Air Filter Box43
- Securing the Air Filter Box Lid43
- Removing the Manifold43
- Installing the Manifold44
- Removing the Main Silencer44
- Installing the Main Silencer45
- Changing the Glass Fiber Yarn Filling of the Main Silencer45
- Removing the Fuel Tank45
- Installing the Fuel Tank47
- Checking for Chain Dirt Accumulation48
- Cleaning the Chain48
- Checking the Chain Tension48
- Adjusting the Chain Tension49
- Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide50
- Checking the Frame51
- Checking the Swingarm52
- Checking the Throttle Cable Routing52
- Checking the Rubber Grip52
- Additionally Securing the Rubber Grip52
- Adjusting the Basic Position of the Clutch Lever53
- Checking/Correcting the Fluid Level of the Hydraulic Clutch53
- Changing the Hydraulic Clutch Fluid53
12 Brake System55
- Adjusting the Basic Position of the Hand Brake Lever55
- Checking the Brake Discs55
- Checking the Brake Fluid Level of the Front Brake55
- Adding Front Brake Fluid56
- Checking the Front Brake Linings56
- Changing the Front Brake Linings57
- Checking the Free Travel of Foot Brake Lever58
- Adjusting the Basic Position of the Foot Brake Lever58
- Checking the Rear Brake Fluid Level59
- Adding Rear Brake Fluid59
- Checking the Rear Brake Linings60
- Changing the Rear Brake Linings60
13 Wheels, Tires62
- Removing the Front Wheel62
- Installing the Front Wheel62
- Removing the Rear Wheel63
- Installing the Rear Wheel64
- Checking the Tire Condition65
- Checking the Tire Air Pressure65
- Checking the Spoke Tension65
14 Electrical System67
- Removing the Battery67
- Installing the Battery67
- Charging the Battery67
- Changing the Main Fuse68
15 Cooling System70
- Checking the Antifreeze and Coolant Level70
- Checking the Coolant Level70
- Draining the Coolant71
- Refilling Coolant72
16 Tuning the Engine73
- Checking the Play in the Throttle Cable73
- Adjusting the Play in the Throttle Cable73
- Adjusting the Idle Speed74
- Checking the Basic Position of the Shift Lever74
- Adjusting the Basic Position of the Shift Lever74
- Antihopping Clutch75
- Adjusting the Antihopping Clutch75
17 Service Work on the Engine77
- Changing the Fuel Screen77
- Checking the Engine Oil Level77
- Changing the Engine Oil and Oil Filter, Cleaning the Oil Screens78
- Adding Engine Oil80
18 Cleaning, Care81
- Cleaning the Motorcycle81
19 Storage82
- Storage82
- Preparing for Use after Storage82
20 Troubleshooting83
21 Blink Code85
22 Technical Data86
- Engine86
- Engine Tightening Torques86
- Capacities88
- Engine Oil88
- Coolant88
- Fuel88
- Chassis88
- Electrical System89
- Tires89
- Fork89
- Shock Absorber89
- Chassis Tightening Torques90
23 Substances92
24 Auxiliary Substances94
25 Standards96
- Index97

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KTM 450 SMR Specifications

General

Brand	KTM
Model	450 SMR
Category	Motorcycle
Language	English

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