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KTM
Motorcycle
450 SMR
KTM 450 SMR User Manual
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4
VIEW
OF
VEHICLE
9
4.2
View
of
vehicle,
rear
right
(example)
L01267-10
1
Kill
switch
(
p.
11)
2
Electric
starter
button
(
p.
11)
3
Fork
compression
adjustment
4
Fork
rebound
adjustment
5
Foot
brake
lever
(
p.
14)
6
Level
viewer,
engine
oil
7
Shock
absorber
compression
adjustment
8
Level
viewer
for
brake
fluid,
rear
9
Shock
absorber
rebound
adjustment
10
12
Table of Contents
Default Chapter
4
Table of Contents
4
1 Means of Representation
6
Symbols Used
6
Formats Used
6
2 Safety Advice
7
Use Definition - Intended Use
7
Degrees of Risk and Symbols
7
Tampering Warning
7
Safe Operation
7
Protective Clothing
8
Work Rules
8
Environment
8
Owner's Manual
8
3 Important Notes
9
Guarantee, Warranty
9
Operating and Auxiliary Substances
9
Spare Parts, Accessories
9
Service
9
Figures
9
Customer Service
9
4 View of Vehicle
10
View of Vehicle, Front Left (Example)
10
View of Vehicle, Rear Right (Example)
11
5 Serial Numbers
12
Chassis Number
12
Type Label
12
Engine Number
12
Fork Part Number
12
Shock Absorber Part Number
12
6 Controls
13
Clutch Lever
13
Hand Brake Lever
13
Throttle Grip
13
Kill Switch
13
Electric Starter Button
13
Overview of Indicator Lamps
14
Opening the Filler Cap
14
Closing the Filler Cap
14
Cold Start Button
15
Idle Speed Adjusting Screw
15
Shift Lever
15
Foot Brake Lever
16
Plug-In Stand
16
7 Preparing for Use
17
Advice on First Use
17
Running in the Engine
18
8 Riding Instructions
19
Checks and Maintenance Work When Preparing for Use
19
Starting
19
Starting off
20
Shifting, Riding
20
Applying the Brakes
20
Stopping, Parking
20
Transport
21
Refueling
21
9 Service Schedule
23
Service Work (as Additional Order)
24
10 Tuning the Chassis
25
Checking the Basic Chassis Setting with the Rider's Weight
25
Compression Damping of the Shock Absorber
25
Adjusting the Low-Speed Compression Damping of the Shock Absorber
25
Adjusting the High-Speed Compression Damping of the Shock Absorber
26
Adjusting the Rebound Damping of the Shock Absorber
26
Measuring Rear Wheel Sag Unloaded
27
Checking Static Sag of Shock Absorber
27
Checking Riding Sag of Shock Absorber
27
Adjusting the Spring Preload of the Shock Absorber
28
Adjusting the Riding Sag
28
Checking the Basic Setting of the Fork
29
Adjusting the Compression Damping of the Fork
29
Adjusting the Rebound Damping of the Fork
30
Handlebar Position
30
Adjusting the Handlebar Position
30
11 Service Work on the Chassis
32
Raising the Motorcycle with the Lift Stand
32
Removing the Motorcycle from the Lift Stand
32
Bleeding the Fork Legs
32
Cleaning the Dust Boots of the Fork Legs
33
Removing the Fork Legs
33
Installing the Fork Legs
34
Removing the Fork Protector
34
Installing the Fork Protector
34
Removing the Lower Triple Clamp
35
Installing the Lower Triple Clamp
35
Checking the Steering Head Bearing Play
37
Adjusting the Play of the Steering Head Bearing
37
Greasing the Steering Head Bearing
38
Removing the Start Number Plate
38
Installing the Start Number Plate
38
Removing the Front Fender
38
Installing the Front Fender
39
Removing the Shock Absorber
39
Installing the Shock Absorber
40
Removing the Seat
41
Mounting the Seat
41
Removing the Air Filter Box Lid
41
Installing the Air Filter Box Lid
41
Removing the Air Filter
42
Installing the Air Filter
42
Cleaning the Air Filter and Air Filter Box
43
Securing the Air Filter Box Lid
43
Removing the Manifold
43
Installing the Manifold
44
Removing the Main Silencer
44
Installing the Main Silencer
45
Changing the Glass Fiber Yarn Filling of the Main Silencer
45
Removing the Fuel Tank
45
Installing the Fuel Tank
47
Checking for Chain Dirt Accumulation
48
Cleaning the Chain
48
Checking the Chain Tension
48
Adjusting the Chain Tension
49
Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide
50
Checking the Frame
51
Checking the Swingarm
52
Checking the Throttle Cable Routing
52
Checking the Rubber Grip
52
Additionally Securing the Rubber Grip
52
Adjusting the Basic Position of the Clutch Lever
53
Checking/Correcting the Fluid Level of the Hydraulic Clutch
53
Changing the Hydraulic Clutch Fluid
53
12 Brake System
55
Adjusting the Basic Position of the Hand Brake Lever
55
Checking the Brake Discs
55
Checking the Brake Fluid Level of the Front Brake
55
Adding Front Brake Fluid
56
Checking the Front Brake Linings
56
Changing the Front Brake Linings
57
Checking the Free Travel of Foot Brake Lever
58
Adjusting the Basic Position of the Foot Brake Lever
58
Checking the Rear Brake Fluid Level
59
Adding Rear Brake Fluid
59
Checking the Rear Brake Linings
60
Changing the Rear Brake Linings
60
13 Wheels, Tires
62
Removing the Front Wheel
62
Installing the Front Wheel
62
Removing the Rear Wheel
63
Installing the Rear Wheel
64
Checking the Tire Condition
65
Checking the Tire Air Pressure
65
Checking the Spoke Tension
65
14 Electrical System
67
Removing the Battery
67
Installing the Battery
67
Charging the Battery
67
Changing the Main Fuse
68
15 Cooling System
70
Checking the Antifreeze and Coolant Level
70
Checking the Coolant Level
70
Draining the Coolant
71
Refilling Coolant
72
16 Tuning the Engine
73
Checking the Play in the Throttle Cable
73
Adjusting the Play in the Throttle Cable
73
Adjusting the Idle Speed
74
Checking the Basic Position of the Shift Lever
74
Adjusting the Basic Position of the Shift Lever
74
Antihopping Clutch
75
Adjusting the Antihopping Clutch
75
17 Service Work on the Engine
77
Changing the Fuel Screen
77
Checking the Engine Oil Level
77
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screens
78
Adding Engine Oil
80
18 Cleaning, Care
81
Cleaning the Motorcycle
81
19 Storage
82
Storage
82
Preparing for Use after Storage
82
20 Troubleshooting
83
21 Blink Code
85
22 Technical Data
86
Engine
86
Engine Tightening Torques
86
Capacities
88
Engine Oil
88
Coolant
88
Fuel
88
Chassis
88
Electrical System
89
Tires
89
Fork
89
Shock Absorber
89
Chassis Tightening Torques
90
23 Substances
92
24 Auxiliary Substances
94
25 Standards
96
Index
97
4
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KTM 450 SMR Specifications
General
Brand
KTM
Model
450 SMR
Category
Motorcycle
Language
English
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