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KTM 450 SMR User Manual

KTM 450 SMR
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17 SERVICE WORK ON THE ENGINE 77
L01319-10
Place the long oil screen 4 with the O-rings onto a pin wrench.
Push the pin wrench through the opening into the drill hole of the opposite engine
case wall and push the engine oil screen as far as possible into the engine case.
L01323-10
Mount and tighten screw plug 3 with the O-ring.
Guideline
Screw plug, oil screen M20x1.5 15 Nm
(11.1 lbf ft)
Mount and tighten the oil drain plug 1 with the magnet and a new seal ring.
Guideline
Oil drain plug with magnet M12x1.5 20 Nm
(14.8 lbf ft)
L01320-10
Remove screws 5. Remove the oil filter cover with the O-ring.
L01322-10
Pull oil filter 6 out of the oil filter housing.
Circlip pliers reverse (51012011000)
Completely drain the engine oil.
Thoroughly clean the parts and sealing surface.
L01321-10
Lay the motorcycle on its side and fill the oil filter housing to about full with
engine oil.
Insert the oil filter into the oil filter housing.
Lubricate the O-ring of the oil filter cover and mount it with the oil filter cover 7.
Mount and tighten the screws.
Guideline
Screw, oil filter cover M5 6 Nm (4.4 lbf ft)
Stand the motorcycle upright.
L01314-10
Remove the oil filler plug 8 with the O-ring from the clutch cover and fill up with
engine oil.
Engine oil 1.50 l (1.59 qt.) Engine oil (SAE 10W/50) ( p. 90)
Info
Too little engine oil or poor-quality engine oil results in premature wear to
the engine.
Install and tighten the oil filler plug with the O-ring.

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KTM 450 SMR Specifications

General IconGeneral
Displacement449.9 cc
Bore x Stroke95 mm x 63.4 mm
StarterElectric starter
Transmission5-speed
CoolingLiquid cooled
Compression Ratio12.75:1
LubricationForced oil lubrication with 2 oil pumps
Final Drive14:45
IgnitionKeihin EMS
SubframeAluminum
Suspension Travel Front285 mm
ABSNo
Engine TypeSingle cylinder, 4-stroke
Front SuspensionWP XACT-USD, Ø 48 mm
Rear SuspensionWP XACT monoshock
Front BrakeSingle disc, 4-piston caliper
Rear BrakeSingle disc, 1-piston caliper
Fuel SystemKeihin EFI
ClutchWet multi-disc clutch, hydraulically operated
HandlebarAluminum, tapered Ø 28/22 mm
Wheels Front17"
Wheels Rear17"
Chain5/8 x 1/4"
Wheelbase1, 475 mm

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