12 BRAKE SYSTEM 54
12.19 Changing the rear brake linings x
Warning
Skin irritation Brake fluid can cause skin irritation on contact.
– Avoid contact with skin and eyes, and keep out of the reach of children.
– Wear suitable protective clothing and goggles.
– If brake fluid comes into contact with the eyes, flush the eyes thoroughly with water and consult a physician immediately.
Warning
Danger of accidents Reduced braking efficiency due to old brake fluid.
– Change the brake fluid of the front and rear brake according to the service schedule. (Your authorized KTM workshop will
be glad to help.)
Warning
Environmental hazard Hazardous substances cause environmental damage.
– Oil, grease, filters, fuel, cleaners, brake fluid, etc., should be disposed of as stipulated in applicable regulations.
Info
Never use DOT 5 brake fluid! It is silicone-based and purple in color. Oil seals and brake lines are not designed for DOT 5
brake fluid.
Avoid contact between brake fluid and painted parts. Brake fluid attacks paint!
Use only clean brake fluid from a sealed container.
Preparatory work
– Raise the motorcycle with a lift stand. ( p. 27)
(50 SX)
– Remove the chain guard. ( p. 37)
–
Remove the rear wheel. x ( p. 56)
–
Remove the rear brake linings. x ( p. 52)
201175-10
Main work
– Remove screws 1.
– Take off cover 2 with washer 3 and membrane 4.
– Press the brake piston back to its basic position and make sure that no brake fluid
overflows from the brake fluid reservoir.
–
Install the rear brake linings. x ( p. 53)
201170-10
– Add brake fluid to level A.
Guideline
Dimension A (brake fluid level below
top edge of container)
10 mm (0.39 in)
Brake fluid DOT 4 / DOT 5.1 ( p. 81)
– Position the membrane and the cover with the washer. Mount and tighten the
screws.
Info
Clean up overflowed or spilt brake fluid immediately with water.
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