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50 SX 2012
KTM 50 SX 2012 User Manual
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23
STANDAR
DS
85
JASO
FC
JASO
FC
is
a
classification
for
a
2-stroke
engine
oil
that
was
specifically
developed
for
the
extreme
demands
of
racing.
Thanks
to
first
rate
synthetic
esters
and
specially
designed
additives,
superb
combustio
n
is
achieved
even
under
extreme
operating
conditions.
SAE
The
SAE
viscosity
classes
were
defined
by
the
Society
of
Automotive
Engineers
and
are
used
for
classifying
oils
according
to
their
vis-
cosity.
The
viscosity
describes
only
one
property
of
oil
and
says
nothing
about
quality.
86
88
Table of Contents
Default Chapter
4
Table of Contents
4
1 Means of Representation
6
Symbols Used
6
Formats Used
6
2 Safety Advice
7
Use Definition - Intended Use
7
Degrees of Risk and Symbols
7
Tampering Warning
7
Safe Operation
7
Protective Clothing
8
Work Rules
8
Environment
8
Owner's Manual
8
3 Important Information
9
Guarantee, Warranty
9
Operating and Auxiliary Substances
9
Spare Parts, Accessories
9
Service
9
Figures
9
Customer Service
9
4 View of Vehicle
10
View of the Vehicle from the Left Front (Example)
10
View of the Vehicle from the Right Rear (Example)
11
5 Serial Numbers
12
Chassis Number
12
Type Label
12
Engine Number
12
Fork Part Number
12
Shock Absorber Part Number
13
6 Controls
14
Hand Brake Lever
14
Throttle Grip
14
Kill Switch
14
Opening Filler Cap
14
Closing Filler Cap
15
Opening Oil Tank Cap (50 SX Mini)
15
Closing Oil Tank Cap (50 SX Mini)
15
Fuel Tap
15
Choke (50 SX)
16
Choke (50 SX Mini)
16
Kickstarter
16
Foot Brake Lever
16
Plug-In Stand
16
7 Preparing for Use
17
Advice on First Use
17
Running in the Engine
18
8 Riding Instructions
19
Checks and Maintenance Measures When Preparing for Use
19
Starting
19
Starting up
20
Riding
20
Braking
20
Stopping, Parking
20
Transport
21
Refueling
21
Filling up with Oil (50 SX Mini)
22
9 Service Schedule
23
10 Tuning the Chassis
25
Adjusting the Rebound Damping of the Shock Absorber
25
Measuring Rear Wheel Sag Unloaded
25
Checking the Static Sag of the Shock Absorber
25
Checking the Riding Sag of the Shock Absorber
26
Adjusting the Spring Preload of the Shock Absorber
26
Adjusting the Riding Sag
27
Handlebar Position
27
Adjusting Handlebar Position
27
Adjusting Seat Height
28
11 Maintenance Work on the Chassis
29
Raising the Motorcycle with a Lift Stand
29
Removing the Motorcycle from the Lift Stand
29
Cleaning the Dust Boots of the Fork Legs
29
Removing the Fork Protector
30
Installing the Fork Protector
30
Removing the Fork Legs
30
Installing the Fork Legs
31
Removing the Lower Triple Clamp
31
Installing the Lower Triple Clamp
32
Checking Play of Steering Head Bearing
33
Adjusting the Play of the Steering Head Bearing
34
Greasing the Steering Head Bearing
34
Dismounting the Start Number Plate
35
Installing the Start Number Plate
35
Dismounting the Front Fender
35
Installing the Front Fender
35
Removing the Shock Absorber
36
Installing Shock Absorber
36
Removing the Seat
36
Mounting the Seat
37
Removing the Air Filter
37
Installing the Air Filter
37
Cleaning the Air Filter and Air Filter Box
38
Removing Main Silencer
38
Installing the Main Silencer
39
Changing the Glass Fiber Yarn Filling of the Main Silencer
39
Removing the Chain Guard (50 SX)
39
Installing the Chain Guard (50 SX)
40
Removing the Engine Sprocket Cover
40
Installing the Engine Sprocket Cover
40
Checking the Chain for Dirt
40
Cleaning the Chain
41
Checking the Chain Tension
41
Adjusting Chain Tension
42
Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide
42
Adjusting the Chain Guide
44
Checking the Frame
45
Checking the Swingarm
45
Checking the Throttle Cable Routing
45
Checking the Rubber Grip
46
Additionally Securing the Rubber Grip
46
12 Brake System
47
Checking Play of Handbrake Lever
47
Adjusting the Play of the Hand Brake Lever
47
Adjusting the Basic Position of the Hand Brake Lever
47
Checking Brake Discs
48
Checking Front Brake Fluid Level
48
Adding Front Brake Fluid
49
Checking the Front Brake Linings
50
Removing Front Brake Linings
50
Installing the Front Brake Linings
50
Changing the Front Brake Linings
51
Checking the Free Travel of the Foot Brake Lever
52
Adjusting the Free Travel of the Foot Brake Lever
52
Adjusting the Basic Position of the Foot Brake Lever
52
Checking Rear Brake Fluid Level
53
Adding Rear Brake Fluid
53
Checking the Rear Brake Linings
54
Removing Rear Brake Linings
54
Installing the Rear Brake Linings
55
Changing the Rear Brake Linings
56
13 Wheels, Tires
57
Removing the Front Wheel
57
Installing the Front Wheel
57
Removing Rear Wheel
58
Installing the Rear Wheel
58
Checking the Tire Condition
58
Checking Tire Air Pressure
59
Checking Spoke Tension
59
14 Cooling System
61
Checking the Antifreeze and Coolant Level
61
Checking the Coolant Level
62
Draining the Coolant
62
Refilling Coolant
63
15 Tuning the Engine
64
Checking the Installation Position of the Throttle Grip
64
Checking the Play of the Throttle Cable
64
Adjusting the Play in the Throttle Cable
64
Carburetor - Idle (50 SX)
65
Carburetor - Idle (50 SX Mini)
65
Carburetor - Adjusting Idle Speed (50 SX)
65
Carburetor - Adjusting Idle Speed
66
50 SX Mini)
66
Emptying the Carburetor Float Chamber
67
Checking the Clutch Setting
67
Removing the Clutch Cover
68
Adjusting the Clutch
68
Installing the Clutch Cover
69
16 Service Work on the Engine
70
Checking Oil Level (50 SX Mini)
70
Bleeding the Oil Pump (50 SX Mini)
70
Checking the Gear Oil Level
71
Changing the Gear Oil
71
Draining the Gear Oil
72
Filling up with Gear Oil
72
Adding Gear Oil
72
17 Cleaning, Care
74
Cleaning Motorcycle
74
18 Storage
75
Preparing for Use after Storage
75
Troubleshooting
76
19 Troubleshooting
78
Technical Data
78
Engine
78
Engine Tightening Torques
78
Carburetor with Carburetor Tuning
79
SX Mini
79
Capacities
79
Gear Oil
79
Coolant
79
Fuel
79
Chassis
79
Tires
80
Fork
80
SX Mini
80
Shock Absorber
81
SX Mini
81
Chassis Tightening Torques
82
20 Technical Data
78
21 Substances
83
22 Auxiliary Substances
85
23 Standards
87
Index
88
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KTM 50 SX 2012 Specifications
General
Brand
KTM
Model
50 SX 2012
Category
Motorcycle
Language
English
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