9 SERVICE SCHEDULE 21
9.1 Service schedule
Annually
Every 80 operating hours
Every 40 operating hours
Every 20 operating hours
Once after 10 operating hours
Check the front brake linings. ( p. 48) ○ ● ● ●
Check the rear brake linings. ( p. 52) ○ ● ● ●
Check the brake discs. ( p. 46) ○ ● ● ●
Check brake lines for damage and leakage. ○ ● ● ●
Change the sealing sleeves of the foot brake cylinder. x
● ● ●
Change the rear brake fluid. x
●
Check the rear brake fluid level. ( p. 51) ○ ● ● ●
Check the free travel of the foot brake lever. ( p. 49) ○ ● ● ●
Check the frame and swingarm. x
● ● ●
Check swingarm bearing. x
● ● ●
Check the heim joints on the upper and lower shock absorbers. x
● ● ●
Service the fork. x
● ●
Service the shock absorber. x
●
Check the tire condition. ( p. 56) ○ ● ● ●
Check the tire air pressure. ( p. 57) ○ ● ● ●
Check wheel bearing for play. x
● ● ●
Check the wheel hubs. x
● ● ●
Check rim run-out. x
○ ● ● ●
Check the spoke tension. ( p. 57) ○ ● ● ●
Check the chain, rear sprocket, engine sprocket, and chain guide. ( p. 40) ○ ● ● ●
Check the chain tension. ( p. 39) ○ ● ● ●
Lubricate all moving parts (e. g. hand levers, chain, ...) and check for smooth operation. x
○ ● ● ●
Change the front brake fluid. x
●
Check the front brake fluid level. ( p. 46) ○ ● ● ●
Check the play of the handbrake lever. ( p. 45) ○ ● ● ●
Grease the steering head bearing. x ( p. 32)
●
Check play of steering head bearing. ( p. 31) ○ ● ● ●
Check the clutch. x
● ●
Change the piston. x
● ●
Change the connecting rod, conrod bearing and crank pin. x
● ●
Change the crankshaft bearing. x
● ●
Check the transmission. x
● ●
Change all engine bearings. x
●
Change the gear oil. x ( p. 69)
○ ● ●
Check the gear oil level. ( p. 69) ● ● ●
Change the spark plug. x
● ● ●
Change the spark plug connector. x
● ●
Check the cylinder and piston. x
● ● ●
Check the intake membrane. x
● ● ●
Check all hoses (e. g. fuel, cooling, bleeding, drainage) and sleeves for tearing, tightness and correct
routing. x
○ ● ● ●
Check the antifreeze and coolant level. ( p. 59) ○ ● ● ●
Check the cables for damage and routing without sharp bends. x
○ ● ● ●
Check the cables for damage, routing without sharp bends and correct adjustment. ○ ● ● ●
Clean the air filter and air filter box. x ( p. 36)
○ ● ● ●
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