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25LD330-2
Lombardini 25LD330-2 User Manual
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14
COMPILER TECO/ATI
ENDORSED
DATE
23.06.2003
REG. CODE
1-5302-607
MODEL N°
50889
DATE OF ISSUE
06-03
REVISION
00
VII
00365R0020
00365R0010
00365R0900
00365R0890
00365R0910
00365R0930
00365R0770
00365R0940
00365R0430
Flywheel puller
Universal puller
Main bearing extractor
Gear extractor
Central bearing assembly tool
Valve guide rubber fitting tool
Cylinder collar Ø 80/85 mm
Injection advance control tool
Injector test bench
SPECIAL TOOLS
TOOL
CODE
DESCRIPTION
13
15
Table of Contents
Default Chapter
2
General Service Notes
2
Table of Contents
4
1 Trouble Shooting
7
Possible Causes and Trouble Shooting
7
Safety and Warning Decals - Safety Instructions
8
2 II Safety and Warning Decals - Safety Instructions ____________________________ " 8-9
10
Model Number and Identification
10
3 III Model Number and Identification _____________________________________________ " 10
11
4 Technical Data
11
5 Vcharacteristics
12
6 Overall Dimensions
13
7 Special Tools
14
VII Special Tools
14
8 Maintenance - Recommended Oil Type - Refilling
16
9 Disassembly of the Engine
17
Extracting Fuel Injectors
17
Extraction of Crankshaft Gear
17
Extraction of Flywheel Side Main Bearing
17
Removing the Flywheel
17
Extracting Crankcase Bushes
18
Extracting the Oil Pressure Indicator Plug
18
Extraction of the Camshaft Gear
18
IX Disassembly of the Engine
18
Cylinders Heads
19
Valves - Guides - Seats
19
10 Xchecks and Overhaul
20
Cylinders
21
Rocker Arms
21
Valves and Springs
21
Connecting Rods
22
Piston Rings - Pistons - Piston Pins
22
Crankshaft
23
Camshaft
24
Central Main Bearings
24
Oil Seal Rings
24
Fuel Pump Push-Rod
25
Injection Pump Plug Nuts and Control Rods
25
Oil Pump
25
Tappets and Push Rods
25
Governor Lever and Spring
26
11 Injection Equipment
27
Checking Injection Pumps
27
Fuel Circuit
27
Injection Pump Setting
27
Injection Pumps
27
Assembly of Injection Pumps
28
Testing Air Tightness
28
XI Injection Equipment
28
Checking and Setting the Injectors
29
Disassembly and Re-Assembly of Injectors
29
Injectors
29
12 Electrical Equipment
30
Checking Electrical Equipment
30
Checking the Alternator
30
Plant Specifications
30
XII Electrical Equipment
30
13 Engine Assembly
31
Central Main Bearings
31
Preparing the Crankcase
31
Crankshaft
32
Crankshaft End Float
32
Main Bearings - Flywheel Side
32
XIII Engine Assembly
32
Camshaft
33
Governor Tie Rod Adjustment
33
Oil Pump
34
Pulley and Flywheel
34
Timing Cover
34
Connecting Rods
35
Cylinders
35
Pistons
35
Checking Injector Protrusion
36
Cylinder Heads
36
Injection Pumps
36
Valve Clearance
36
Injection Check
37
Electric Shut off
38
Feed Pump
38
Injectors and Injector Pipes
38
Oil Filter
38
14 Engine Testing
39
Checking for Oil Leaks
39
Checking Oil Pressure
39
Dyno Testing of Engine
39
Speed Adjustment
39
XIV Engine Testing
40
15 Storage
41
How to Prepare the Engine for Operation
41
Permanent Protection (over 6 Months)
41
Temporary Protection (1/6 Months)
41
16 Quick Reference Charts
42
Adjustments
42
Couplings
42
Standard Screw Tightening Torques
43
Tightening Torques
43
4
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Lombardini 25LD330-2 Specifications
General
Brand
Lombardini
Model
25LD330-2
Category
Engine
Language
English
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