Name: Milnor 48040M7K
Brand: Milnor
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Published Manual Number/ECN: MKWHNH01U1/2022076A

• Publishing System: TPAS2

• Access date: 02/11/2022

• Document ECNs: Latest

48040M7K, 68036M5K and

72045MK5

PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

Table of Contents8
Machine Description and Identification11
About this Manual and Your Milnor® Machine11
Description11
Machine Identification11
Machine Data Plate11
Figure 1 Machine Data Plate11
Safety12
Tilting Washer Extractors12
Safety Alert Messages-Internal Electrical and Mechanical Hazards12
Safety Alert Messages-Cylinder and Processing Hazards13
Safety Alert Messages-Unsafe Conditions14
Damage and Malfunction Hazards14
Hazards Resulting from Inoperative Safety Devices14
Hazards Resulting from Damaged Mechanical Devices15
Careless Use Hazards15
Careless Operation Hazards-Vital Information for Operator Personnel (See also Operator Hazards Throughout Manual)15
Careless Servicing Hazards-Vital Information for Service Personnel (See also Service Hazards Throughout Manuals)16
Use the Red Safety Supports for Maintenance - 48040M7K, 68036M5K17
What Safety Supports Are Provided and Why17
How to Deploy the Safety Stands - 68036M5K, 72044M5K18
How to Deploy the Safety Stands - 48040M7K19
How to Deploy the Load Chute Safety Bar19
Prevent Damage from Chemical Supplies and Chemical Systems20
How Chemical Supplies Can Cause Damage20
Dangerous Chemical Supplies and Wash Formulas20
Incorrect Configuration or Connection of Equipment20
Figure 2 Incorrect Configurations that Let the Chemical Supply Go in the Ma21
Equipment and Procedures that Can Prevent Damage22
Use the Chemical Manifold Supplied22
Figure 3 Incorrect Configurations that Let the Chemical Supply Go in the Ma22
Figure 4 Examples of Manifolds for Chemical Tubes. Your Equipment Can Look22
Close the Line23
Do Not Let a Vacuum Occur23
Flush the Chemical Tube with Water23
Put the Chemical Tube Fully below the Inlet23
Prevent Leaks23
Figure 5 a Configuration that Prevents Flow in the Machine When the Pump Is off (if the Chemical Tube and Tank Have no Pressure)23
Routine Maintenance24
Maintenance Summary24
Guards and Related Components25
Filters, Screens, and Sensitive Components25
Table 1 Guards and Related Components25
Table 2 Filters, Screens, and Sensitive Components25
Fluid Containers26
Components that Become Worn26
Table 3 Fluid Containers26
Bearings and Bushings27
Motor Grease Schedule27
Table 4 Components that Become Worn27
Table 5 Bearings and Bushings27
Mechanisms and Settings28
How to Remove Contamination28
Table 6 Motor Grease Schedule28
Table 7 Mechanisms and Settings28
Table 8 Contamination Types, Cleaning Agents, and Procedures28
Lubricant Identification29
Grease Gun Procedures30
Table 9 Lubricant Identification30
Procedures for Bearing Components Connected to a Grease Plate31
Procedures for Motors31
Figure 6 Motor Grease Maintenance Conditions32
How to Show the Maintenance on a Calendar33
Table 10 Motor Grease Intervals and Quantities33
Maintenance Components-Machines and Controls Group34
How to Examine V-Belts and Pulleys34
Figure 7 Belt and Pulley Conditions to Look for34
Table 11 Where to Put Marks on a Calendar34
Figure 8 How to Adjust Belt Tension on a Machine that Uses Spring Tension35
Inverters36
Chemical Devices36
Figure 9 Electric Box and Inverter. These Are Examples. Your Machine Can Look36
Water and Steam Devices37
Figure 10 Chemical Inlet Manifolds for Chemical Pump Systems. See Caution37
Figure 11 Soap Chute and Optional 5-Compartment Supply Injector. These Are Ex37
Figure 12 Air Tube for the Water Level Sensor. These Are Examples. Your Ma- Chine Can Look Different38
Figure 13 Water Pressure Regulator for Chemical Flush. These Are Examples38
How to Examine Compressed Air Mechanisms39
Compressed Air Inlet Strainers. These Are Examples. Your Machine Can Look Different39
Compressed Air Mechanisms These Are Examples. Your Machine Can Look Different41
Photoeyes and Proximity Switches42
How to Do a Test of Emergency Stop Mechanisms42
Speed Sensor (Photoeye) on some Machines42
Proximity Switches These Are Examples. Your Machine Can Look Different42
Maintenance Components-Large Extractors44
Lubricant Maintenance for Grease-Filled Drive Bearings44
Lubricant Maintenance for Non-Drive Components44
Grease Ports for Grease-Only Bearing Assembly44
Grease Ports for Door-Open Pocket Models. These Are Examples44
How to Do a Test of the Mechanical Brake45
About the Shock Absorbers47
Maintenance Components-Hydraulic Power Group48
How to Replace the Hydraulic Oil or Add Oil to the Full Mark48
Hydraulic Power Components and System Oil Capacity48
How to Make Sure that the Hydraulic Oil Is Serviceable49
How to Examine the Hydraulic System for Leaks49

Milnor 48040M7K User Manual

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Brand	Milnor
Model	48040M7K
Category	Washer
Language	English