CHARGE AIR COOLER
TSB Revision
INTAKE AND EXHAUST
15-15
CHARGE AIR COOLER
REMOVAL AND INSTALLATION
M1151002400410
AC709089
1
AB
2
3
4
5
6
7
8
9
10
11
14
12
13
13
6.0 ± 1.0 N·m
54 ± 8 in-lb
20 ± 5 N·m
15 ± 3 ft-lb
9.5 ± 3.5 N·m
85 ± 30 in-lb
6.0 ± 1.0 N·m
54 ± 8 in-lb
6.0 ± 1.0 N·m
54 ± 8 in-lb
6.0 ± 1.0 N·m
54 ± 8 in-lb
6.0 ± 1.0 N·m
54 ± 8 in-lb
9.5 ± 3.5 N·m
85 ± 30 in-lb
6.0 ± 1.0 N·m
54 ± 8 in-lb
9.5 ± 3.5 N·m
85 ± 30 in-lb
6.0 ± 1.0 N·m
54 ± 8 in-lb
6.0 ± 1.0 N·m
54 ± 8 in-lb
6.0 ± 1.0 N·m
54 ± 8 in-lb
9.5 ± 3.5 N·m
85 ± 30 in-lb
Removal steps
1. Turbocharger by-pass valve
vacuum hose connection
2. Turbocharger by-pass valve
3. Charge air cooler intake hose A
4. Charge air cooler intake pipe A
5. Charge air cooler intake hose B
•
Air cleaner body (Refer to P.15-10)
6. Turbocharger by-pass valve hose
7. Charge air cooler outlet hose E
•
Headlight support panel cover
(Refer to GROUP 51, Front
Bumper and Radiator Grille
Assembly
P.51-16 )
8. Charge air cooler intake pipe B
9. Charge air cooler intake hose D
•
Front bumper and radiator grille
assembly (Refer to GROUP 51,
Front Bumper and Radiator Grille
Assembly
P.51-16 )
10. Charge air cooler outlet pipe C
11. Charge air cooler outlet hose C
12. Charge air cooler hanger bracket
(LH)
13. Charge air cooler hanger
14. Charge air cooler assembly
Removal steps (Continued)