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Mitsubishi FR - S500 User Manual

Mitsubishi FR - S500
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A-1
1. Electric Shock Prevention
Thank you for choosing this Mitsubishi Transistorized inverter.
This instruction manual (detailed) provides instructions for advanced use of the FR-
S500 series inverters.
Incorrect handling might cause an unexpected fault. Before using the inverter, always
read this instruction manual and the instruction manual (basic) [IB-0600210ENG]
packed with the product carefully to use the equipment to its optimum.
This section is specifically about safety matters
Do not attempt to install, operate, maintain or inspect the inverter until you have read
through this instruction manual (basic) and appended documents carefully and can
use the equipment correctly. Do not use the inverter until you have a full knowledge
of the equipment, safety information and instructions.
In this instruction manual (detailed), the safety instruction levels are classified into
"WARNING" and "CAUTION".
Assumes that incorrect handling may cause hazardous
conditions, resulting in death or severe injury.
Assumes that incorrect handling may cause hazardous
conditions, resulting in medium or slight injury, or may cause
physical damage only.
Note that even the level may lead to a serious consequence
according to conditions. Please follow the instructions of both levels because they are
important to personnel safety.
WARNING
While power is on or when the inverter is running, do not open the front cover. You
may get an electric shock.
Do not run the inverter with the front cover or wiring cover removed. Otherwise,
you may access the exposed high-voltage terminals or the charging part of the
circuitry and get an electric shock. Also, the inverter's ability to withstand
earthquakes will deteriorate.
Even if power is off, do not remove the front cover except for wiring or periodic
inspection. You may access the charged inverter circuits and get an electric shock.
Before starting wiring or inspection, check to make sure that the 3-digit LED inverter
monitor is off, wait for at least 10 minutes after the power supply has been switched
off, and check to make sure that there are no residual voltage using a tester or the
like.
This inverter must be grounded. Grounding must conform to the requirements of
national and local safety regulations and electrical codes. (JIS, NEC section 250,
IEC 536 class 1 and other applicable standards)
Any person who is involved in the wiring or inspection of this equipment should be
fully competent to do the work.
Always install the inverter before wiring. Otherwise, you may get an electric shock
or be injured.
Perform setting dial and key operations with dry hands to prevent an electric
shock.
Do not subject the cables to scratches, excessive stress, heavy loads or pinching.
Otherwise, you may get an electric shock.
Do not change the cooling fan while power is on. It is dangerous to change the
cooling fan while power is on.
When you have removed the front cover, do not touch the connector above the 3-
digit monitor LED display. Otherwise, you get an electrick shock.
WARNING
CAUTION
CAUTION

Table of Contents

Questions and Answers:

Mitsubishi FR - S500 Specifications

General IconGeneral
SeriesFR-S500
Protection ClassIP20
Control MethodV/f control
Overload Capacity150% for 60 seconds
Cooling MethodForced air cooling
Protection FeaturesOvercurrent, Overvoltage, Undervoltage, Overheating, Short circuit
Communication InterfacesRS-485 (Modbus RTU)
Operating Temperature-10°C to +50°C
Storage Temperature-20°C to +65°C
Ambient Humidity5% to 95% (non-condensing)
AltitudeUp to 1000m
WeightVaries by model

Summary

This section is specifically about safety matters

1. Electric Shock Prevention

Crucial safety guidelines to prevent electric shock hazards when operating the inverter.

1. WIRING

1.1 Standard connection diagram and terminal specifications

Provides essential wiring diagrams and specifications for connecting the inverter.

1.2 Main circuit terminals

Details the layout and function of the inverter's main circuit connection terminals.

1.4 Input terminals

1.4.1 Run (start) and stop (STF, STR, STOP)

Explains how to use input signals for starting, stopping, and controlling the motor's rotation.

1.5 How to use the input signals (assigned terminals RL, RM, RH, STR)

1.5.1 Multi-speed setting (RL, RM, RH, REX signals): Pr. 60 to Pr. 63 setting "0, 1, 2, 8"

Details how to configure input terminals for multi-speed operation using RL, RM, RH, and REX signals.

2. FUNCTIONS

2.1 Function (Parameter) list

A comprehensive list of all available inverter parameters and their basic settings.

2.3 Explanation of functions (parameters)

Detailed explanations of inverter functions and how to configure parameters.

2.2 List of parameters classified by purpose of use

Parameters organized by their intended application for easier selection.

Base frequency, base frequency voltage (Pr.3 , Pr.19 , Pr.47 )

2.3.3 Base frequency, base frequency voltage (Pr.3 , Pr.19 , Pr.47 )

Adjusts inverter outputs (voltage, frequency) to match motor specifications.

Selection and protection of a motor (Pr. 9 , Pr. 71 , H7 )

2.3.6 Selection and protection of a motor (Pr. 9 , Pr. 71 , H7 )

Configures motor protection features and selects motor types for optimal performance.

DC injection brake (Pr. 10 , Pr. 11 , Pr. 12 )

2.3.7 DC injection brake (Pr. 10 , Pr. 11 , Pr. 12 )

Sets parameters for DC injection braking to control motor stopping characteristics.

Acceleration/deceleration time (Pr. 7 , Pr. 8 , Pr. 20 , Pr. 44 , Pr. 45 )

Stall prevention function and current limit function (Pr. 21 )

Stall prevention (Pr. 22 , Pr. 23 , Pr. 28 )

Acceleration/deceleration pattern (Pr. 29 )

Biases and gains of the frequency setting voltage (current) (Pr. 38 , Pr. 39 , C2 to C7 )

Restart operation parameters

Terminal function selection parameters

Input terminal function selection (Pr. 60 , Pr. 61 , Pr. 62 , Pr. 63 )

Assigns specific functions to input terminals for flexible control.

Output terminal function selection (Pr. 64 , Pr. 65 )

Output terminal function selection (Pr. 64 , Pr. 65 )

Assigns specific functions to output terminals for status indication and alarms.

Operation selection function parameters

Operation mode selection (Pr. 79 )

PID control (Pr. 88 to Pr. 94 )

PID control (Pr. 88 to Pr. 94 )

Configures PID control for process regulation like flow rate, air volume, or pressure.

Communication parameters

2.15 Communication parameters

2.15.1 Communication settings (n1 to n7 , n11 )

2.15.2 Operation and speed command source (n8 , n9 )

Chapter 3: PROTECTIVE FUNCTIONS

3.1 Errors (Alarms)

Lists and explains various error codes and alarm indications displayed by the inverter.

3.1 Errors (Alarms)

3.1.1 Error (alarm) definitions

(1) Major failures

Details major protective functions that cause the inverter to shut off output.

Chapter 4: SPECIFICATIONS

4.1 Specification list

Provides detailed technical specifications for the inverter series.

4.1 Specification list

4.1.1 Ratings

Lists the electrical and performance ratings for different inverter models and power supplies.

4.1.2 Common specifications

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