4.22
ELECTRONIC FUEL INJECTION
P
RELIMINARY
V
ERS
I
ON
Fuel Pump Replacement
1. Remove the (6) mounting screws and carefully remove the
fuel pump from the tank. Take care not to damage the fuel
sender float or fuel pick-up screen.
2. Replace O-ring on fuel pump assembly.
3. Clean the tank’s mating surface with Isopropyl Alcohol.
4. Carefully install the new fuel pump into the tank. Take care
not to damage the fuel sender float or fuel pick-up screen.
5. Install and hand tighten the mounting screws.
6. Torque screws to specification following the sequence
show in the illustration below.
7. Apply the final torque using the same sequence.
Fuel Tank Removal
IMPORTANT: Syphon as much fuel from the tank as
possible before attempting to remove it from the
vehicle.
1. Remove the driver and passenger seats along with the rear
service panel.
2. Disconnect the negative battery cable from the battery
located under the driver’s seat.
3. While holding a shop towel over the fuel line connector,
disconnect the quick connect fuel line from the fuel pump.
NOTE: A small amount of fuel may come out of the
fuel line or tank. Properly drain fuel into a suitable
container.
4. Disconnect the fuel pump electrical harness.
WARNING
Never reuse the fuel pump O-ring.
= T
Fuel Pump Mounting Screws:
Starting Sequence: 10-14 in. lbs. (1.1-1.6 Nm)
Final Sequence: 25-28 in. lbs. (2.8-3.2 Nm)
Remove (6)
mounting Screws
WARNING
Always wear safety goggles when working with
high pressure or flammable fluids. Failure to do so
could result in serious injury or complications.
Disconnect Here
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