Edition 06.02
S00.5123.52.20
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OCTAVIA Service
Table of contents
00 Technical data Page
Technical data .............................................................................................................................. 00-1
- Engine number ......................................................................................................................... 00-1
- Engine characteristics .............................................................................................................. 00-1
01 Removing and installing the engine Page
Removing and installing the engine .......................................................................................... 10-1
- Removing ................................................................................................................................. 10-1
- Fixing the engine on the assembly stand ................................................................................. 10-8
- Installing ................................................................................................................................... 10-8
- Tightening torques .................................................................................................................... 10-10
- Mounting the assemblies .......................................................................................................... 10-11
13 The crankshaft drive Page
Dismantling the engine and putting it together ....................................................................... 13-1
- Removing and installing the V-ribbed belt ................................................................................ 5
- Removing and installing the timing belt, tensioning ................................................................. 13-1
Removing and installing the sealing flange and flywheel ....................................................... 5
- Replacing the sealing ring for the crankshaft - on the vibration damper side .......................... 5
- Removing and installing the flywheel ....................................................................................... 5
- Removing and installing the driver plate .................................................................................. 5
- Removing and installing the sealing flange .............................................................................. 5
Removing and installing the crankshaft ................................................................................... 5
- Dimensions of the crankshaft ................................................................................................... 5
Dismantling and putting together a piston and piston rod ..................................................... 5
- Dimensions of the piston and piston rod .................................................................................. 5
15 The cylinder head/valve gear Page
Removing and installing the cylinder head .............................................................................. 15-1
- Removing the cylinder head ..................................................................................................... 15-2
- Installing the cylinder head ....................................................................................................... 15-6
- Checking the compression (pressure) ..................................................................................... 5
Repairing the valve gear ............................................................................................................. 15-8
- Checking the axial play on the camshaft .................................................................................. 5
- Removing and installing camshafts and the hydraulic chain tensioner .................................... 5
- Replacing the gasket rings for the camshaft ............................................................................ 5
- Valve dimensions ..................................................................................................................... 5
- Checking the hydraulic bucket tappet ...................................................................................... 5
- Replacing the valve shaft seals ................................................................................................ 5
- Checking valve guides ............................................................................................................. 5
- Reworking valve seats ............................................................................................................. 5
17 Lubrication Page
Removing and installing parts of the lubrication system ....................................................... 17-1
- Dismantling and assembling the oil filter holder ....................................................................... 17-2
- Dismantling and assembling the oil pump ................................................................................ 5
- Removing and installing the oil pan .......................................................................................... 17-3
- Checking the oil pressure and oil pressure switch ................................................................... 17-3
- Checking the oil level ............................................................................................................... 5
5 see the Service Manual for the 1.8 litre/92 kW engine, mechanics
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