Suzuki RM-Z250 Owner's Manual

4-8 DISASSEMBLY AND ASSEMBLY
• Install the engine sprocket 1 and snap ring 2.
NOTE:
Replace the snap ring 2 with a new one. Seat the snap ring 2
in the groove and locate its end as shown in the illustration.
 09900-06107: Snap ring remover (Open type)
A Thrust
B Sharp edge
• Reassemble the drive chain clip so the slit end faces opposite
the direction of rotation.
A Direction of travel
• Install the front chain guide plate 3 and engine sprocket
cover 4.
• Tighten the engine sprocket cover bolts 5 to the specified
torque.
 Engine sprocket cover bolt: 11 N·m (1.1 kgf-m, 8.0 lbf-ft)
• Install the gearshift lever 6 in the correct position.
• Install the return spring 7, brake pedal 8 and master cylinder
rod pin 9.
• Apply grease to the brake pedal pivot bolt 0.
 99000-25010: SUZUKI SUPER GREASE “A”
or equivalent
• Tighten the brake pedal pivot bolt 0 to the specified torque.
 Brake pedal pivot bolt: 29 N·m (2.9 kgf-m, 21.0 lbf-ft)

Suzuki RM-Z250 Specifications

General

Brand	Suzuki
Model	RM-Z250
Category	Motorcycle
Language	English