MAINTENANCE
27
Master Cylinder
The master cylinder is located behind the driver side front wheel, mounted to the frame. Before remov-
ing the reservoir cap, clean any dirt or debris from around the reservoir and cap. Remove the cap and
check that the fluid level is between the MIN and MAX fill lines. Add DOT 3 brake fluid if necessary.
Check for leaks and all fitting connections.
Bleeding Brakes
The hydraulic brake system must be free of air to operate properly. Air can enter the system when
hydraulic parts are disconnected for servicing or replacement, or when the fluid level in the master cylin-
der reservoir is very low. Air in the system will give the brake pedal a spongy feeling when pressed.
NOTICE: An assistant is necessary to perform this procedure.
1. Use a clean cloth to wipe off the master cylinder reservoir and wheel cylinder bleeder valves. Clean each fitting before opening to prevent contaminat-
ing the system.
2. Open the master cylinder reservoir and top off with standard automotive DOT 3 brake fluid.
Never return brake fluid to the original container or reuse brake fluid due to the possibility of contamination by dirt,
grease, moisture. Contaminated brake fluid could cause failure of the braking system. Dispose of brake fluid in accor-
dance with Federal, state and local codes.
3. Attach a short length of clear hose to the caliper bleed valve and insert the other end into a suit-
able clean container containing fresh, clean brake fluid.
NOTICE: Check the fluid level in the master cylinder frequently during this operation to pre-
vent air from entering the lines.
4. Start with the passenger side rear brake, then driver side rear brake, passenger side front brake
and finish with driver side front brake. Bleeding the brakes requires an assistant to pump the
brake pedal and keep pressure on the pedal. Bleed the brakes using the following procedure:
a. Build pressure in the brake system, if possible, by slowly pumping the brake pedal.
b. Open the bleeder valve while an assistant holds pressure on the brake pedal as the pedal
slowly goes through the full stroke.
c. Close the bleeder valve and have the assistant slowly release the brake pedal.
d. Repeat the process until no bubbles can be seen leaving the bleeder valve.
e. Close the valve and move to the next brake.
TOOLS
• Hose • Clean Container
• Brake Fluid, DOT 3 • Wrench, 1/4” box end
Bleeder
Hose
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