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TSI Instruments 3080 Series User Manual
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Aerosol Neutralizers
Series 3080
Electrostatic Clas
sifier
s
Operation and Ser
vice Manual
P/N 1933792, Revision
K
January 2011
2
Table of Contents
Table of Contents
11
Location of Warning and Information Labels
16
Model 3080 Electrostatic Classifier Shown with Model 3081 Long DMA and Model 3085 Nano DMA
21
Classifier Packing List
25
Bottom View of Electrostatic Classifier Showing Location of Rubber Feet. Feet Can be Removed to Provide Mounting Points on Cabinet. Dimensions Are in Inches [MM]
27
Installation of Model 3077A/3077 Kr-85 Neutralizer
29
Model 3077A/3077 Kr-85 Neutralizer Installed (Showing Pop-Up-Flag Indicator)
30
Impactor Inlet
31
Typical Flow Range for each Impactor Nozzle
31
Impactor Inlet Installed on Classifier
32
Installing Long DMA in Mounting Bracket. Push down and Toward Cabinet until Spring Locks in Place
34
Releasing the Long DMA Base Bracket
34
Installing the Long DMA Side-Support Bracket
35
Tubing Configuration for the Model 3081 Long DMA
36
Tubing Connections for Model 3081 Long DMA
36
Installing Nano DMA in Mounting Bracket. Push down and Toward Cabinet until Spring Locks in Place
37
Releasing the Nano DMA Base Bracket
38
Tubing Configuration for the Model 3085 Nano DMA in Single Blower Mode
39
Tubing Connections for Model 3085 Nano DMA in Single Blower Mode
39
Tubing Configuration for the Model 3085 Nano DMA in Dual Blower Mode
40
Tubing Connections for Model 3085 Nano DMA in Dual Blower Mode
41
Front of the Model 3080 Electrostatic Classifier
43
Classifier LCD Display
44
Back Panel and Side Panel of the Model 3080 Electrostatic Classifier
46
24V DC Power Input Pin Designations
46
Main Internal Components
49
Schematic Diagram of the Classifier
50
Model 3081 Long Differential Mobility Analyzer
54
Schematic Diagram of Long DMA
55
3085 Nano Differential Mobility Analyzer
56
Schematic Diagram of the Model 3085 Nano DMA
57
Control Knob Functions
59
Classifier LCD Display
60
Classifier Menu Structure Quick Reference
63
Flow Range for each Impactor Nozzle
65
Maintenance Schedule
69
Cleaning the Impactor
70
Unscrew Middle Flange to Split Long DMA for Cleaning
71
Cleaning/Replacing Model 3081 Dacron Screen
74
Disassembly of Model 3085 Nano DMA for Cleaning
75
Cleaning the Nano DMA Dacron Screen
77
Location of Ground Wire
77
Replacing/Cleaning the Dacron Screen
78
Cleaning Kr-85 Bipolar Charger/Neutralizer
79
Replacing the Filter Cartridges
80
Removal of Model 3077A/3077 Kr-85 Neutralizer
80
Replacing Classifier Filters
81
Flowmeters
82
Replacing the EPROM
82
Location of Main PC-Board
83
Location of the EPROM on the Main PC-Board
84
Replace Negative High-Voltage Controller with Positive High-Voltage Controller
85
Location of High-Voltage Controller in 3080 Electrostatic Classifier
85
Positive High-Voltage Controller
86
Removing High-Voltage Controller
87
Electrical Board after High-Voltage Controller Is Removed
87
Optional Positive High-Voltage Controller Installed
88
Technical Contacts
89
Returning the Classifier for Service
89
Detecting Particles When the Collector-Rod Voltage Is Not Switched on
91
Testing for Leaks
91
Isolating Leaks
93
Specifications of the 3080 Controller Platform
95
Specifications of the 3080L Electrostatic Classifier
96
APPENDIX A Model 3080 Specifications
97
Specifications of the 3080N Electrostatic Classifier
97
History
99
Impaction Theory and Operation
100
Classifier Shown with Impactor Installed on Inlet
101
Cross-Sectional View of an Inertial Impactor [Hinds, 1982
101
Electrostatic Classifier
102
Flow Schematic for the Electrostatic Classifier with Long DMA
104
Flow Schematic for the Electrostatic Classifier with Nano DMA in Single Blower Mode
105
Charging Theory
106
Flow Schematic for the Electrostatic Classifier with Nano DMA in Dual Blower Mode
106
Bipolar Particle Charge Distribution in Air [Wiedensohler and Fissan, 1988
107
Midpoint Mobilities, Midpoint Particle Diameters, and Fraction of Total Particle Concentration that Carries -6 to +6 Elementary Charges as a Function of Mobility
108
Coefficients for Equation
109
Particle Mobility Theory
110
Collector Rod Voltage as a Function of Particle Diameter for Normal Operating Conditions of the Long DMA [Agarwal and Sem, 1978
112
Selected References
113
Serial Port Connector on the Back of the Classifier
117
Serial Port Pin Designations
118
Signal Connections for RS-232 Configurations
118
APPENDIX C Using Serial Data Commands
119
Baud Rate
119
Parity (7-Bits Even
119
Commands
119
Command Quick Reference
120
Troubleshooting Input
121
Definitions of Read Commands
121
Troubleshooting Serial Commands
121
Definitions of Combined Set Commands
123
Calibration Software Setup
129
Electrostatic Classifier Calibration Software Startup Screen
130
Connection Error
130
Using the Calibration Software
131
Communications Settings for Serial Port
131
Status Settings
132
Sheath-Air Calibration
133
Setup Tab
133
Bypass-Air Calibration
135
Sheath Flow Calibration
135
Impactor Calibration
136
Bypass Flow Calibration Tab
136
Impactor Calibration Tab
137
Working with Calibration Files
138
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TSI Instruments 3080 Series Specifications
General
Brand
TSI Instruments
Model
3080 Series
Category
Measuring Instruments
Language
English
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