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Volkswagen Passat ‘97 User Manual
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Service.
The Passat ‘97
Construction and operation
191
640.2810.10.00
T
echnical Status: 09/96
The Presentation
Only for internal use.
© VOLKSWAGEN AG, W
olfsburg
All rights reserved. Subject to modification.
`
Printed on chlorine-free
bleached paper
.
Self Study Programme
Service Department
2
Table of Contents
Table of Contents
3
The Passat '97
4
Dimensions and Weights
5
The Platform - an Advantage for Workshops
6
Platform
7
Common Parts
7
System Parts
7
Environmental Protection and Recycling
8
Solvents
9
Energy + Resources
9
The Passat in the Wind Tunnel
10
Body
10
Fully-Galvanised Body
11
Stability and Structure
12
High-Strength Panels
13
The Rear Bumpers
13
Body Platform
14
Vehicle Safety
15
Crashworthiness
16
Airbag Systems
17
The Seat Belt Tensioner
18
1.6-Ltr. Engine AHL
19
1.8-Ltr. 5V Engine ADR
19
Engines and Gearboxes
19
1.8-Ltr. 5V Turbo Engine AEB
20
2.8-Ltr. V6 Engine ACK
20
2.3-Ltr. VR5 Engine AGZ
21
1.9-Ltr. TDI Engine AHU
22
1.9-Ltr. TDI Engine AFN
22
Range of Engines and Gearboxes
23
5-Speed Manual Gearbox 012/01W
24
5-Speed Manual Gearbox 01A
24
5-Speed Automatic Gearbox 01V
25
4-Speed Automatic Gearbox 01N
25
The Four-Link Front Suspension
26
Running Gear
26
The Torsion Beam Rear Suspension
27
The Double-Wishbone Rear Suspension
28
Disc Brakes, Front
29
Disc Brakes, Rear
29
Brakes
29
Height and Reach Adjustment of Steering Column
30
Steering
30
Decentralised Vehicle Electrical System
31
Electrics
31
Dash Panel Insert
32
Fuel Gauge
33
Gas Discharge Headlights
34
Electronic Headlight Range Control
34
Fan Jet Nozzle
35
Mode of Operation
35
Extended Central Locking System
36
Extended Systems
36
Functions of the Extended Central Locking System
37
The Heater
38
The Climatronic
39
The Air-Conditioning
40
Navigation
41
Navigation Computer with CD-ROM Drive
42
Control Unit with Control and Loudspeaker
42
Display Integrated in Dash Panel Insert
42
ABS Wheel Speed Sensor
43
Earth Magnetic Field Sensor
43
GPS Sensor
43
Cellular Phone Preparation
44
Drive Shafts
51
Gearbox
51
Overview of Topics
51
Abs/Edl
52
Mode of Operation of the Restraint Systems
53
Effect of the Restraint Systems During Minor Accidents
54
The Effect of the Restraint Systems During Serious Accidents
55
Side Airbag
56
Side Airbag Design
57
Crash Sensors G179/G180
58
Airbag Control Unit J234
59
Belt Tensioner
60
Functional Description of Front Belt Tensioner
61
Rear Belt Tensioner
62
Belt Force Limiter
64
The Rear Belt Tensioner
66
Short Intake Path
67
Long Intake Path
67
Twin Path Intake Manifold
67
Electric Circuit
68
System Overview
69
Function Diagram 1.8-Ltr. 5V Turbo Engine AEB
70
Variable Valve Timing
73
Performance Position
74
Torque Position
74
Variable Valve Timer
75
Variable Valve Timing in the V6 Engine
76
Idling
76
Function Diagram of 2.8-Ltr. 6V Engine ACK
78
Radiator Fan Run-On
81
Test Your Knowledge
82
Magnesium
83
Electrochemical Voltage Series
84
Excerpt from Electrochemical Voltage Series
84
Triple Roller Constant Velocity Joint
87
Torsion Beam Rear Axle
90
V Section of Torsion Beam Rear Axle
91
Hub/Wheel Bearing Unit
92
Double Wishbone Rear Axle
93
ABS/EDL Control Unit
97
ABS Speed Sensor
98
Signal Utilisation
98
Effect of Signal Failure
98
Function Diagram
99
Gas Discharge Lamp
102
Gas Discharge Headlight
103
Automatic Headlight Range Control
104
Emergency Operation
105
Self-Diagnosis
105
Headlight Position in Emergency Operation
105
Refrigerant Circuit
107
Climatronic
108
Sensors
109
Actuators
110
Ventilation Flap and the Fresh/Air Recirculation Flap
111
Fresh Air Mode
111
Ventilation Mode
111
Colour Code
111
Air Recirculation Mode
112
Central Flap
113
Fresh Air Blower V2
114
Sunshine Penetration Photosensor G107
115
Diagonal Sunlight Penetration
116
Vertical Sunlight Penetration
116
Effects of Signal Failure
116
Self-Diagnosis Fault Message
116
Footwell Outlet Temperature Sender G192
117
Central Outlet Temperature Sender G191
117
5
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Volkswagen Passat ‘97 Specifications
General
Brand
Volkswagen
Model
Passat ‘97
Category
Automobile
Language
English
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