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Volvo Penta D2 Series User Manual

Volvo Penta D2 Series
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Empty the fuel tank of fuel, dirt and sludge. Fill the
fuel tank completely, to avoid condensation.
Clean the outside of the engine. Do not use a high
pressure washer to clean the engine. Touch up any
paint damage with Volvo Penta original paint.
Check all control cables and treat with conservation
agent.
Make good an areas with paint work damage with
Volvo Penta original paint. Read the instructions
about painting the stern drive in the section
Storage, page 78.
Disconnecting the batteries. Clean and charge the
batteries. An insufficiently-charged battery can
freeze and burst.
Spraying the components of the electrical system
with water-repellent spray.
Removing the propeller for winter storage. Grease
the propeller shaft with water resistant grease, VP
part # 828250.
Check the rubber seal between the drive and hull.
Storage
76 47711262 01-2019 © AB VOLVO PENTA

Table of Contents

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Volvo Penta D2 Series Specifications

General IconGeneral
BrandVolvo Penta
ModelD2 Series
CategoryOutboard Motor
LanguageEnglish

Summary

Safety Information

Daily Checks

Routine checks for engine and compartment safety before and after operation.

Personal safety equipment

Essential protective gear for safe operation and maintenance of the engine.

Rotating parts and hot surfaces

Warnings about the hazards of approaching moving engine parts and hot surfaces.

Safe handling of batteries

Guidelines for safely handling batteries, warning of fire, explosion, and corrosive electrolyte risks.

Introduction

Maintenance and replacement parts

Importance of regular servicing and using genuine Volvo Penta parts for reliability and safety.

Instruments and Controls

EVC system display

Presentation of windows with operational information via the EVC system display.

Starting

Before Starting

Essential checks before starting the engine, including oil, coolant, fuel, and electrical systems.

Starting the Engine

Steps to start the engine using the control panel buttons and pre-heating function.

Read off the instruments and warm up the engine

Idling the engine, checking instruments, and warming up at low load before full power.

Operation

Alarms

How alarms are indicated, how to cancel them, and necessary actions to take.

Maneuvering

Proper procedures for shifting between ahead and astern at idle to ensure smooth operation.

Engine Shutdown

Stop the Engine

Steps to properly stop the engine using the stop button and cutting power.

After Engine Shutdown

Checks and actions to perform after the engine has been shut down, including leak checks and hour meter readings.

Cold Weather Precautions

Measures to prevent freeze damage to the engine and cooling system in cold conditions.

Fault handling

System failure

Identifying system faults indicated by specific symbols and checking wiring for issues.

Alarm handling display (optional instrument)

Interpreting various warning lamps on optional instruments for engine status.

Coolant Temperature

Actions to take when the coolant temperature lamp indicates overheating, including checking levels and filters.

Oil pressure

Steps for addressing low oil pressure, including checking oil levels and filters.

In Case of Emergency

Starting Using Auxiliary Batteries

Step-by-step guide for starting the engine using auxiliary batteries with safety warnings.

Maintenance Schedule

Maintenance

Oil level, checking and topping up

How to check and maintain the engine oil level, with warnings about overfilling.

Coolant Level, Checking and Topping Up

Safe procedure for checking and topping up engine coolant, with warnings about hot coolant.

Impeller, Check and Change

Procedures for inspecting and replacing the raw water pump impeller, with warnings about lubricant use.

Transmission lubricant, checking and topping up

How to check and maintain the transmission lubricant level in the drive/reverse gear.

Storage

Storage

Recommendations for boat storage, including engine and drive train conservation for winter.

Bringing Out of Storage

Steps for preparing the boat and engine after storage, including checks and fluid replacements.

Technical Data

Engine

Specifications for different engine models, including power, dimensions, and weight.

Lubrication System

Details on oil capacity, viscosity, and oil change intervals for various engine models.

Fuel quality requirements for diesel engines

General and special requirements for diesel fuel quality to ensure engine compliance and performance.

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