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TPS48-D Series
ABB TPS48-D Series User Manual
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Operation Manual
ABB
Turbocharging
ABB Turbo Systems Ltd
CH 5401 Baden
Type
TPS 52E01
HT842442
n
Mmax
859
t
Mmax
680
n
Bmax
816
t
Bmax
650
1/s
°C
SOLD08
00250
12
60
60
Year
2016
made in Switzerland
Application according to
the Operation Manual
kg
HZTL2410 English
TPS 52E01
Original Operation Manual
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 Preliminary Remarks
5
Purpose of this Manual
5
Layout and Function
6
Intended Use of the Turbocharger
8
Storage of New Turbochargers and Spare Parts
9
Essential Information
11
Symbols and Definitions
14
Turbocharger Rating Plate
15
Contact Information
17
2 Safety
19
Introduction
19
CE Conformity
20
Definition of Mandatory Signs
21
Definition of Safety Instructions
22
Warning Plates on the Turbocharger
23
Safe Operation and Maintenance
24
Hazards During Operation and Maintenance
27
Deflagration on Gas Engines
33
Periodic Checking of the Pressure Vessel
34
Lifting Loads
35
3 Commissioning
37
Oil Supply
37
Inspection Work
41
Commissioning after Taking out of Operation
43
4 Operation
45
Noise Emissions
45
Servicing Work
47
Expected Exchange Intervals
50
Speed Measurement
52
Stopping the Engine
56
5 Maintenance
57
Foreword to Maintenance
57
Cleaning the Compressor During Operation
58
Turbine Cleaning During Operation
62
Cleaning Components Mechanically
69
6 Troubleshooting
81
Malfunctions When Starting
81
Surging of the Turbocharger
82
Malfunctions During Operation
83
Malfunctions When Stopping
87
Speed Measurement System
88
7 Removal and Installation
89
Transport
89
Turbocharger Weights
90
Remove the Turbocharger
91
Installing the Turbocharger
92
8 Disassembly and Assembly
95
Introduction
95
Module Weights
99
Disassembling and Assembling Turbocharger
100
Axial Clearance a and Radial Clearance B
113
Radial Clearances N and R
114
Table of Tightening Torques
116
9 Taking out of Operation
117
Shutting down the Turbocharger
117
10 Mothballing the Turbocharger
121
Taking the Engine out of Operation for up to 12 Months
122
Taking the Engine out of Operation for more than 12 Months
123
11 Disposing of Turbocharger Components
125
12 Spare Parts
127
Ordering Spare Parts
127
View of Turbocharger Showing Part Numbers
128
View of Cartridge Group Showing Part Numbers
130
4
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ABB TPS48-D Series Specifications
General
Brand
ABB
Model
TPS48-D Series
Category
Battery Charger
Language
English
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