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Atlas Copco
Air Compressor
ZR 160
Atlas Copco ZR 160 User Manual
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ZR 110, ZR 132, ZR 145, ZR 160, ZR 200, ZR 250, ZR 275, ZT 110,
ZT 132, ZT 145, ZT 160, ZT 200, ZT 250, ZT 275
Instruction book
2
Table of Contents
Table of Contents
4
Safety Precautions
9
Safety Icons
9
General Safety Precautions
9
Safety Precautions During Installation
10
Safety Precautions During Operation
11
Safety Precautions During Maintenance or Repair
12
General Description
14
Introduction
14
Air System
22
Cooling and Condensate Drain System
27
Elektronikon Regulated Drain (Erd)
29
Oil System
33
Regulating System
35
Energy Recovery
38
Low Load Compensator for IMD Dryer
41
Smartbox and Smartlink
43
Elektronikon Regulator
46
Lektronikon Regulator
46
Control Panel
48
Function Keys
49
Scroll Keys
50
Emergency Stop Button
50
Control Mode Switch
51
External Compressor Status Indication
52
External Communication
52
Control Programs
54
Calling up Menus
55
Main Screen Menu
55
Status Data Menu
56
Measured Data Menu
58
Hours Menu
58
Service Menu
59
Test Menu
61
Modify Settings Menu
62
Modifying Regulation Settings
62
Modifying Protection Settings
63
Modifying Service Settings
65
Timers Menu
66
Configuration Menu
69
Saved Data Menu
70
Show more Menu
71
Unload-Load Menu
72
Programmable Settings
72
Elektronikon Regulator Type Overview
77
Elektronikon Controller Type Overview
77
Elektronikon Regulator
79
Lektronikon Regulator
79
Control Panel
81
Function Keys
82
Scroll Keys
83
Emergency Stop Button
83
External Compressor Status Indication
84
Control Programs
84
Calling up Menus
86
Main Screen Menu
87
Status Data Menu
88
Measured Data Menu
91
Counters Menu
92
Test Menu
93
Modify Parameters Menu
94
Modifying Parameters
94
Modifying Protection Settings
95
Modifying Service Plans
96
Programming Clock Function
97
Modifying Configuration Settings
101
Service Menu
103
Saved Data Menu
105
Programmable Settings
105
Elektronikon® Graphicplus Controller
114
Lektronikon Raphic Lus Controller
114
Control Panel
116
Digital Output Contacts
117
Icons Used
118
Main Screen
122
Calling up Menus
127
Service Menu
128
Protections Menu
133
Week Timer Menu
136
Info Menu
146
Test Menu
147
Counters
148
Modifying the Pressure Band
150
Inputs Menu
152
Outputs Menu
157
Event History Menu
159
Modifying Settings
160
Programmable Settings
166
Web Server
167
Installation
176
Dimension Drawing
176
Din to Jis Adaptor Flanges
192
Installation Proposal
196
Installation Requirements for Rubber Compensators
208
Electric Cable Size, Fuses and Cable Length
215
Electric Connection
228
Quality of Safety Components
233
Cooling Water Requirements
233
General Pictographs
236
Pictographs, Elektronikon Control System
237
Operating Instructions
239
Initial Start-Up
239
Before Starting
263
Routine Starting
268
Starting after Emergency Stop or Shutdown
271
During Operation
273
Checking the Display
275
Manual Loading/Unloading
276
Stopping
279
Taking out of Operation
283
Maintenance
284
Preventive Maintenance Schedule
284
Motor Greasing
287
Oil Specifications
287
Storage after Installation
287
Servicing Procedures
288
Air Filters
288
Oil and Oil Filter Change
289
Safety Valves
291
Coolers
291
Problem Solving
295
Roblem Solving
295
Technical Data
300
Readings
300
Settings of Safety Valves
301
Settings for Overload Relay
301
Reference Conditions
312
Limitations
313
Compressor Data
315
Dryer Data
317
Pressure Equipment Directives
318
Documentation
324
4
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Atlas Copco ZR 160 Specifications
General
Brand
Atlas Copco
Model
ZR 160
Category
Air Compressor
Language
English
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