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Cascade D Series Service Manual
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669224-R5
ROUBLESHOOTING
T
13
4.2
Plumbing – Top Mount Valve
4.2-1
Hosing Diagram, Non-Sideshifting
CL2200.eps
1
3
4
2
CL2201.eps
1
3
4
2
CL2202.eps
Cylinder
Cylinder
Check
V
alve
OP
CL
Hose
T
er
minal
Hose
T
er
minal
HoseReel
Clamp
Auxiliary
V
alve
ARMS OPENING
PRESSURE
REGENERATING
ARMS CLOSING
PRESSURE
RETURN
Cylinder
Cylinder
Check
V
alve
OP
CL
HoseReel
Clamp
Auxiliary
V
alve
4.2-2
Circuit Schematic, Non-Sideshifting
T
ruck
Relief
V
alve
T
ruckHydraulicPump
Cylinders
Check
V
alve
CL
G
1
2
3
4
Hose
T
er
minal
Hose
Reel
Clamp
Auxiliary
V
alve
OP
14
16
Table of Contents
Default Chapter
2
Table of Contents
2
INTRODUCTION, Section
3
Introduction
3
Special Definitions
3
INSTALLATION, Section 2
4
Truck Requirements
4
Recommended Hydraulic Supply
5
PERIODIC MAINTENANCE, Section
5
Installation Procedure
6
TROUBLESHOOTING, Section
6
SERVICE, Section
7
SPECIFICATIONS, Section
8
Custom Arm Installation
11
Prior to Operation
12
100-Hour Maintenance
13
General Procedures
14
Truck System Requirements
14
Tools Required
14
Troubleshooting Chart
14
Plumbing - Top Mount Valve
15
Hosing Diagram, Non-Sideshifting
15
Circuit Schematic, Non-Sideshifting
15
Hosing Diagram, Sideshifting (Including Turnafork)
16
Circuit Schematic, Sideshifting (Including Turnafork)
17
Plumbing - Center Mount Valve
18
Hosing Diagram, Non-Sideshifting
18
Circuit Schematic, Non-Sideshifting
18
Hosing Diagram, Sideshifting
19
Circuit Schematic, Sideshifting
20
Attachment Troubleshooting
21
Clamp Circuit Pressure Test
21
Check Valve Pressure Test
22
Cylinder Test
22
Sideshift Circuit Pressure Test
23
Electrical Circuit
24
Attachment Removal
25
Arms
26
Arm Assembly Removal and Installation
26
Bolt-On Arm Removal
27
Multi-Purpose/Rigid and Drum Arm Contact Surface Replacement
28
Rigid Arm Contact Pad Rotation and Replacement
28
Arm Bearing Removal and Installation
29
Turnafork Arm Service
30
Turnafork Arm Indexing
31
Cylinders
32
Cylinder Removal and Installation
32
Cylinder Service
34
Cylinder Disassembly
34
Cylinder Inspection
34
Cylinder Reassembly
35
Restrictor Cartridges
36
Restrictor Cartridge Adjustment
36
Check Valves
37
Check Valve Removal - Top Mount Valve
37
Check Valve Removal - Center Mount Valve
37
Check Valve Service - Top Mount Valve
38
Check Valve Service - Center Mount Valve
39
Eliminating the Arm Opening Regenerative Function
39
Base Unit
40
Frame and Mounting Plate Disassembly and Reassembly
40
Solenoid Valve
41
Coil Service
41
Valve Service
41
Specifications
42
Hydraulics
42
Auxiliary Valve Functions
42
Truck Carriage
43
Torque Values
44
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Cascade D Series Specifications
General
Brand
Cascade
Model
D Series
Category
Power Tool
Language
English
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