Cascade D Series Service Manual

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669224-R5
ONTENTS
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Page Page
INTRODUCTION, Section 1 SERVICE, Section 5
Introduction 1 Attachment Removal 23
Special Definitions 1 Arms 24
INSTALLATION, Section 2
Arm Assembly Removal and Installation 24
Truck Requirements 2 Bolt-On Arm Removal 25
Recommended Hydraulic Supply 3
Multi-Purpose/Rigid and Drum Arm Contact
Surface Replacement 26
Installation Procedure 4
Custom Arm Installation 9
Rigid Arm Contact Pad Rotation and
Replacement 26
Prior to Operation 10
PERIODIC MAINTENANCE, Section 3
Arm Bearing Removal and Installation 27
100-Hour Maintenance 11 Turnafork Arm Service 28
500-Hour Maintenance 11 Turnafork Arm Indexing 29
1000-Hour Maintenance 11 Cylinders 30
2000-Hour Maintenance 11 Cylinder Removal and Installation 30
TROUBLESHOOTING, Section 4
Cylinder Service 32
General Procedures 12 Cylinder Disassembly 32
Truck System Requirements 12 Cylinder Inspection 32
Tools Required 12 Cylinder Reassembly 33
Troubleshooting Chart 12 Restrictor Cartridges 34
Plumbing – Top Mount Valve 13 Restrictor Cartridge Adjustment 34
Hosing Diagram, Non-Sideshifting 13 Check Valves 35
Circuit Schematic, Non-Sideshifting 13 Check Valve Removal – Top Mount Valve 35
Hosing Diagram , Sideshifting
(including Turnafork) 14
Check Valve Removal – Center Mount Valve 35
Check Valve Service – Top Mount Valve 36
Circuit Schematic, Sideshifting
(including Turnafork) 15
Check Valve Service – Center Mount Valve 37
Eliminating the Arm Opening Regenerative
Function 37
Plumbing – Center Mount Valve 16
Hosing Diagram, Non-Sideshifting 16 Base Unit 38
Circuit Schematic, Non-Sideshifting 16
Frame and Mounting Plate Disassembly and
Reassembly 38Hosing Diagram , Sideshifting 17
Circuit Schematic, Sideshifting 18
Solenoid Valve 39
Attachment Troubleshooting 19 Coil Service 39
Clamp Circuit Pressure Test 19 Valve Service 39
Check Valve Pressure Test 20
SPECIFICATIONS, Section 6
Cylinder Test 20 Specifications 40
Sideshift Circuit Pressure Test 21 Hydraulics 40
Electrical Circuit 22 Auxiliary Valve Functions 40
Truck Carriage 41
Torque Values 42

Cascade D Series Specifications

General

Brand	Cascade
Model	D Series
Category	Power Tool
Language	English