Duplomatic DDC4-10-400/20 User Manual

DUPLOMATIC E.M.DDC4-400V/RK RELEASE 1.9 07-09
EM DDC4-400-RK-0709gb.doc 13
OPERATING FUNCTION N°0: EMERGENCY / RESET
INPUTS OPERATING FUNCTION N°0
MODE01 MODE02 MODE03
Emergency/reset
0 0 0
This operating function has two purposes:
1) Stop all turret movement (EMERGENCY).
2) Acknowledge all alarms, if they are present (RESET).
It must stay on for more than 30 ms to be read by the control unit. It isn’t necessary to carry out a RESET to go
into or out operating function. Meanwhile, the transition from one operating function to the other could generate
a transitory condition that can be detected as an emergency request.
The INDEX signal goes low after a RESET.
The alarm output will be cleared changing from operating function N°0 to another operating function (e.g.
Automatic).
In any case, after changing from mode 0 to any other mode, it is necessary to wait 800 ms before any
variation of PSTART signal.
OPERATING FUNCTION N°1,2,3: AUTOMATIC
These operating functions are normally used to drive the turret.
Just set the code of the position required, give the start signal and the turret will automatically reach the
position.
1. Clear all alarms (if present);
2. Set an automatic function:
INPUTS OPERATING FUNCTION N°1,2,3
MODE01 MODE02 MODE03
Automatic with shortest path search
1 0 0
Automatic CW
0 1 0
Automatic CCW
1 1 0
3. Set the position code: (use PBIT16 only for turrets with 16 tools or more).
POSITION
CODE Zero Cycle 1 2 3 4 5 6 7 8 9 10 11 12
PBIT01
0 1 0 1 0 1 0 1 0 1 0 1 0
PBIT02
0 0 1 1 0 0 1 1 0 0 1 1 0
PBIT04
0 0 0 0 1 1 1 1 0 0 0 0 1
PBIT08
0 0 0 0 0 0 0 0 1 1 1 1 1
(PBIT16)
0 0 0 0 0 0 0 0 0 0 0 0 0
PARITY
0 1 1 0 1 0 0 1 1 0 0 1 0
POSITION
CODE 13 14 15 16 17 18 19 20 21 22 23 24
PBIT01
1 0 1 0 1 0 1 0 1 0 1 0
PBIT02
0 1 1 0 0 1 1 0 0 1 1 0
PBIT04
1 1 1 0 0 0 0 1 1 1 1 0
PBIT08
1 1 1 0 0 0 0 0 0 0 0 1
(PBIT16)
0 0 0 1 1 1 1 1 1 1 1 1
PARITY
1 1 0 1 0 0 1 0 1 1 0 0
4. Set PSTART for give the confirmation of the movement within 5 s.
(It must stay ON for more than 30 ms).

Duplomatic DDC4-10-400/20 Specifications

General

Brand	Duplomatic
Model	DDC4-10-400/20
Category	Control Unit
Language	English

Summary

General Information

Control Unit Identification and Differences

Details on unit model, firmware, and comparison with DDC2.

Safety and Compliance Notes

Essential safety warnings and CE compliance information.

Unit Characteristics and Specifications

Overview of control unit features and technical specifications.

Electrical Connections

Power Supply and Transformer Details

Information on 400 VAC and 24 VDC power inputs and transformer specs.

I/O Signals and Configuration

Explanation of I/O signals, selectors, and configuration settings.

Position and Speed Selection

How to set turret positions, inertia, and speed parameters.

Interfacing to CNC

Operating Functions Overview

Description of general operating functions and mode selection.

Zero Search and Automatic Operation

Procedure for zero search and details on automatic turret movements.

Specific Operating Modes

Details on Emergency/Reset, Automatic, Jog, Service, and Safety functions.

Diagnostic Information

Alarms and Warnings

Information on alarm codes, meanings, and general warnings.

Extended Alarm Troubleshooting

Detailed descriptions and troubleshooting steps for specific alarms.

Schematics and Drawings

Electrical Connection Diagrams

Wiring diagrams for rack connections and component terminals.

LED Indicators and Meanings

Explains the status and meaning of LEDs on the control unit.

Installation and Dimensions

Guidance for fitting the unit into electrical cabinets and overall dimensions.

Cable Connection Diagrams

Wiring diagrams for motor, resolver, sensors, and I/O cables.

Service Serial Connections

Information on serial connections for PC, modem, and adapters.