Instruction Manual
D103785X012
DVC6000 HW2 Digital Valve Controller
June 2017
2
Contents (continued)
Section 4 Calibration 41.................
Calibration Overview 41.........................
Travel Calibration 42...........................
Auto Calibration 42........................
Manual Calibration 44......................
Pushbutton Calibration 45..................
Sensor Calibration 46..........................
Pressure Sensors 46........................
Travel Sensor 47...........................
Analog Input Calibration 51.................
Relay Adjustment 52...........................
Double‐Acting Relay 52.....................
Single‐Acting Relays 53.....................
PST Calibration 54.............................
Section 5 Device Information,
Diagnostics, and Alerts 55...............
Overview 55...................................
Status & Primary Purpose Variables 55............
Device Information 55.........................
Service Tools 56................................
Device Status 56..............................
Alert Record 56...............................
Electronics 56.............................
Pressure 57...............................
Travel 58.................................
Travel History 59..........................
Alert Record 59............................
Status 60.................................
Diagnostics 60................................
Stroke Valve 60............................
Partial Stroke Test (ODV only) 60.............
Variables 61...................................
Section 6 Maintenance and
Troubleshooting 63.....................
Module Base Maintenance 64.....................
Tools Required 64.............................
Removing the Module Base 64..................
Replacing the Module Base 66...................
Submodule Maintenance 67......................
I/P Converter 67...............................
Printed Wiring Board (PWB) Assembly 69..........
Pneumatic Relay 71............................
Gauges, Pipe Plugs or Tire Valves 72..............
Terminal Box 72................................
Removing the Terminal Box 72..................
Replacing the Terminal Box 73...................
Travel Sensor 73................................
Disassembly 74...............................
DVC6015 Remote Feedback Unit 74..........
DVC6025 Remote Feedback Unit 75..........
DVC6035 Remote Feedback Unit 75..........
Assembly 75..................................
DVC6015 Feedback Unit 75.................
DVC6025 Feedback Unit 76.................
DVC6035 Feedback Unit 78.................
Troubleshooting 80.............................
Checking Voltage Available 80....................
DVC6000 HW2 Technical Support Checklist 83......
Section 7 Parts 85......................
Parts Ordering 85...............................
Parts Kits 85...................................
Parts List 86...................................
DVC6005 Base Unit 86.........................
Pressure Gauges, Pipe Plugs, or Tire
Valve Assemblies 88.........................
Remote Travel Sensor Parts 86..................
HART Filters 88...............................
Appendix A Principle of Operation 95......
HART Communication 95........................
DVC6200 Digital Valve Controller 95...............
Appendix B Field Communicator
Menu Tree 99........................
Glossary 107...........................
Index 113.............................