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Fagor DDS PS-65A User Manual

Fagor DDS PS-65A
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3.
Drives
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DDS
HARDWARE
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Table of Contents

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Fagor DDS PS-65A Specifications

General IconGeneral
BrandFagor
ModelDDS PS-65A
CategoryDC Drives
LanguageEnglish

Summary

About This Manual

Startup Dangers and Warnings

Critical safety warnings regarding EC seal compliance and manual updates for safe system operation.

Description

General Diagram

Schematic representation of the DDS system elements and their configuration.

Stages of System Configuration

Steps for configuring and installing the DDS system, assuming known motors.

Environmental Conditions

Specifications for mechanical, climatic, and operational environments for product reliability.

Electrical Conditions

Technical specifications for protection class and mains overvoltages.

Power Supplies

Non-regenerative Power Supplies

Details on PS-25B4 and PS-65A models, their specifications and functions.

Regenerative Power Supplies

Information on XPS-25 and XPS-65 models, their power return capabilities.

Regenerative Regulated Power Supplies

Overview of RPS models (RPS-80, RPS-75, RPS-45, RPS-20) in RPS and RB6 modes.

Drives

Modular Drives

Details on AXD, SPD, and MMC modular drives, including size and models.

Compact Drives

Information on ACD, SCD, and CMC compact drives, covering their features and models.

Technical Data

Current and power dissipation data for modular drives based on switching frequency.

Auxiliary Modules

Mains Filters

Mandatory filters for EMC compliance, their specifications and installation.

Chokes

Inductances for regenerative supplies to limit current, with technical data.

External Ballast Resistors

Resistors for energy dissipation, with technical data and installation warnings.

Auxiliary Power Supply Module

Information on the APS-24 module for generating +24 V DC for control circuits.

Bus Protection Module, BPM

Module for protecting drives and RPS power supplies, with technical data.

Selecting Criteria

Synchronous Motor and Drive Selection

Process for selecting synchronous motors and their associated drives based on torque and speed.

Asynchronous Spindle Motor and Drive Selection

Methodology for selecting motors and drives for spindle applications, considering power.

Power Supply Selection

Criteria for selecting power supply modules based on motor power and peak power requirements.

Ballast Resistor Selection Guide

Guidance on selecting ballast resistors based on calculated energy dissipation.

Power Line Connection

Mains Connection

Instructions for connecting the DDS system to the three-phase mains supply.

Protection Fuses

Guidelines for selecting and installing fuses for system protection.

Differential Breaker

Requirements for differential breakers, especially for systems with DC currents.

Mains Filter

Mandatory installation of mains filters for EMC compliance.

Cables

Mains Connection Cable

Specifications for FAGOR supplied cables connecting power supplies to mains.

Power Cable: Motor-Drive Connection

Details on FAGOR supplied power cables for motor and drive connections.

Motor Feedback Cables

Range and specifications of FAGOR supplied cables for motor feedback devices.

Signal Cables for Control and Communications

Description of signal cables for control and communication purposes.

SERCOS-II Optical Fiber

Information on FAGOR supplied fiber optic cables for SERCOS-II communications.

CAN Cable

Specifications for FAGOR supplied CAN interface cables.

Installation

Location

Considerations for placing the DDS system and routing cables within an electrical cabinet.

System Installation

Step-by-step procedure for installing DDS system modules and connecting components.

Electrical Precautions

Mandatory safety measures for electrical installation, including grounding and voltage handling.

Connection Between Modules

Guidelines for connecting modules using the power bus and ensuring proper ground contact.

Ground Connection

Requirements for connecting the chassis of modules to a common ground point.

Ballast Resistor Connection

Diagrams and instructions for connecting ballast resistors to power supplies and compact drives.

Power Supply Connections

Details on providing 24 V DC power to control circuits from power supplies and auxiliary modules.

Motor Feedback Connection

Procedures for connecting motor feedback devices, including the use of isolation adapters.

SERCOS Ring Connection

Instructions for establishing SERCOS communication between CNC and drives in a ring configuration.

CAN BUS Connection

Guidelines for connecting drives and CNC via the CAN communication bus.

Check the Installation

Final checklist for verifying mechanical, electrical, and EMC aspects of the installation.

Functional Safety

Main Characteristics of Safety Functions

Overview of STO and Safe Torque Off functions, their architecture and standards.

Drive Enable Input and AS1-AS2 Feedback Output

Interface details for the STO safety function's Drive Enable and AS1-AS2 feedback.

Fault Detection and Reaction

Procedures for detecting and reacting to faults in safety functions.

Electrical Precautions

Mandatory safety measures for electrical installations related to safety functions.

Residual Risks

Analysis of residual risks associated with drives and safety functions.

Technical Data of Safety Functions

Calculated data for Performance Level (PL) and Safety Integrated Level (SIL).

Response Time of Safety Functions

Provides response times for STO functions and holding brake.

Cabling and Grounding

Recommendations for cabling and grounding to ensure safety function integrity.

Commissioning

Procedures for acceptance testing and validation of safety functions.

Connection Diagrams

SPD Modular Drive with FM7 Asynchronous Spindle Motor

Connection diagram for SPD modular drives with FM7 spindle motors and TTL encoders.

AXD Modular Drive with FKM Synchronous Axis Servomotor

Connection diagram for AXD drives with FKM servomotors and encoders.

AXD Modular Drive with FXM Synchronous Axis Servomotor

Connection diagram for AXD drives with FXM servomotors and encoders.

SCD Compact Drive with FM7 Asynchronous Spindle Motor

Connection diagram for SCD compact drives with FM7 spindle motors and TTL encoders.

ACD Compact Drive with FKM Synchronous Axis Servomotor

Connection diagram for ACD drives with FKM servomotors and encoders.

ACD Compact Drive with FXM Synchronous Axis Servomotor

Connection diagram for ACD drives with FXM servomotors and encoders.

Diagrams with a PS-65A Power Supply

Wiring diagrams for systems using PS-65A power supplies.

Diagrams with a PS-25B4 Power Supply

Wiring diagrams for systems using PS-25B4 power supplies.

Diagrams with an XPS Power Supply

Wiring diagrams for systems using XPS power supplies.

Diagrams with an RPS Power Supply

Wiring diagrams for systems using RPS power supplies.

Holding Brake Connection Diagram

Wiring diagrams for connecting holding brakes to motors.

ACD/SCD Compact System Diagrams, CAN Connection

Wiring diagrams for compact systems using CAN communication.

AXD/SCD Diagrams of a Mixed System, SERCOS Connection

Connection diagrams for mixed systems using SERCOS communication.

AXD/SCD Diagrams of a Mixed System, CAN Connection

Connection diagrams for mixed systems using CAN communication.

Dimensions

Power Supply Modules

Physical dimensions for PS-25B4, PS-65A, XPS-25, XPS-65, RPS-20, RPS-45, RPS-75, RPS-80.

Modular Drives

Physical dimensions for AXD/SPD/MMC modular drives.

Compact Drives

Physical dimensions for ACD/SCD/CMC and SCD compact drives.

Mains Filters

Dimensions for FAGOR MAIN FILTER models (42A-A to 180A-A).

XPS Chokes

Physical dimensions for XPS-25 and XPS-65-A chokes.

RPS Chokes

Physical dimensions for RPS-20, RPS-45, and RPS-75-3 chokes.

External Ballast Resistors with External Thermostat

Dimensions for external ballast resistors with external thermostats.

Sales Models

Synchronous Servo Motors

Denominations and options for FAGOR FXM and FKM servo motors.

Asynchronous Motors

Denominations and options for FAGOR FM7 and FM9 asynchronous motors.

Modular Drives

Sales model denominations for AXD, SPD, and MMC modular drives.

Compact Drives

Sales model denominations for ACD, SCD, and CMC compact drives.

Power Supplies

Denominations and ranges for FAGOR power supply modules.

Auxiliary Units

Denominations for auxiliary modules like filters, chokes, and capacitor modules.

Cables

Denominations for FAGOR power, signal, fiber optic, and CAN cables.

Order Example

Example of how to place an order for FAGOR products.

Compatibility

Mains Voltage

Information on operating line voltages for drives and power supplies.

Compatibility

Compatibility matrix for drives, power supplies, and auxiliary modules.

Module Replacement

Guidelines for replacing 380 V AC modules with new 460 V AC modules.

VECON Board Compatibility

Compatibility details for VECON boards with software versions.

VECON-2 Board

Information on VECON-2 board replacement and software compatibility.

SERCOS Card (16 MBd)

Compatibility information for the SERCOS card with software versions.

CAPMOTOR-x Boards

Compatibility details for CAPMOTOR-x boards with software and feedback types.

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