5.12.3 Reassembly
1. Screw the steam outlet in the threaded hole on the heater mount.
2. Slide the silicone tube on the steam outlet ush to the hex.
3. Screw the heater cartridge assembly into the heater mount, then back it oî º so the harness exits between
the two thermostat mounting holes.
4. Attach the heater sheath with the three M3 x 8 Phillips Teon coated screws and split ring lock washers to
the bottom of the heater mount.
5. Place two M3 x 10 Phillips Teon coated screws and split ring lock washers into the heater mount counter
bore holes next to the thermostat mounting holes.
6. Attach the two thermostats to the mounting block with the 6-32 hex nuts and split ring lock washers, being
careful not to position the thermostat wires over the mounting holes in the heater mount. The add water
thermostat has the micro-switch attached to the harness.
7. Attach the ramp block to the heater mount with the two screws placed in the counter bore holes above,
and with two additional M3 x 10 Phillips Teon coated screws and split ring lock washers.
8. Place the protective insert inside the insulating cylinder. Slide the bottom gasket over the insulating cylinder
then over the ramp block.
9. Align and slide the posts of the bottom bracket through the bottom gasket, then through the ramp block.
10. Install an M3 x 10 socket head cap screw and star washer through the hole in the heater mount next to the
add water thermostat. This screw grounds the bottom bracket so do not use a Teon coated screw.
11. Route the heater and thermostat wire harnesses through the top gasket.
12. Install the top gasket and place the 4 0.125ID x 0.107L spacers into the gasket holes.
13. Route the heater and thermostat wire harnesses through the holes in the top bracket.
14. Install the reservoir switch button up through the bottom bracket and slide the switch actuator lever
through the button slot.
NOTE: Old style button installs down through the bracket.
15. Attach the reservoir switch to the top bracket using the two M3 x 16 Phillips screws, at washers, and split
ring lock washers.
16. Align the top bracket with the mounting holes and install the four M3 x 12 Phillips screws and star washers
through the 4 holes in the top bracket. Attach the ground wire to the screw closest to the switch, using two
star washers.
136 6600-0343-000 104 © 2001 by Datex-Ohmeda, Inc.. All rights reserved.
Chapter 5: Repair Procedures
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