38 Duramax/Duramax Hyamp Robotic Torches Service Manual 807460
2 – Torch Setup
Installing the consumables
To operate the robotic torch, a complete set of consumable parts must be installed: shield, retaining cap, nozzle,
electrode, and swirl ring.
If the O-ring on the torch body is dry, lubricate it and the threads with a thin layer of silicone lubricant. Silicone lubricant is
included in several of the replacement kits. Then, to operate the torch, install the consumables as shown in Figure 14.
Make sure to use the appropriate parts to the corresponding system amperage. To replace the consumables, turn the
power switch to the OFF (O) position, remove the consumables, and install the new consumables by referring to
Figure 14.
Figure 14
WARNING!
INSTANT-ON TORCHES
PLASMA ARC CAN CAUSE INJURY AND BURNS
The plasma arc comes on immediately when the torch trigger is activated. Make sure the
power is OFF before changing the consumables.
1
2
3
4
5
1
2
3
4
5
Duramax Duramax Hyamp
1 Swirl ring
2 Electrode
3 Nozzle
4 Retaining cap
5 Shield