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Table of ConTenTs

powermax

65/85

Operator Manual

Using the hand torch ........................................................................................................................................................................... 4-13

Operate the safety trigger ....................................................................................................................................................... 4-13

Hand torch cutting hints .......................................................................................................................................................... 4-14

Start a cut from the edge of the workpiece......................................................................................................................... 4-15

Pierce a workpiece .................................................................................................................................................................... 4-16

Gouge a workpiece .................................................................................................................................................................. 4-17

Common hand-cutting faults .................................................................................................................................................. 4-20

Using the machine torch .................................................................................................................................................................... 4-21

Ensure the torch and table are set up correctly ................................................................................................................. 4-21

Understand and optimize cut quality ..................................................................................................................................... 4-21

To pierce a workpiece using the machine torch ................................................................................................................ 4-23

Common machine-cutting faults ............................................................................................................................................ 4-24

Section 5

Maintenance and Repair

Perform routine maintenance ...............................................................................................................................................................5-2

Inspect the consumables ......................................................................................................................................................................5-3

Basic troubleshooting ............................................................................................................................................................................ 5-4

Fault codes and solutions .....................................................................................................................................................................5-6

Replace the gas filter element .......................................................................................................................................................... 5-10

Section 6

Parts

Power supply parts .................................................................................................................................................................................6-2

Duramax 75° hand torch replacement parts .....................................................................................................................................6-6

Duramax 15° hand torch replacement parts .....................................................................................................................................6-7

Hand torch consumables ...................................................................................................................................................................... 6-8

Duramax 180° full-length machine torch replacement parts ........................................................................................................6-9

Duramax 180° mini machine torch replacement parts ................................................................................................................ 6-11

Machine torch consumables ............................................................................................................................................................. 6-13

Accessory parts.................................................................................................................................................................................... 6-14

Powermax65/85 labels ....................................................................................................................................................................... 6-15