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COMBIVERT F6
KEB COMBIVERT F6 User Manual
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12
GLOSSAR
Y
SSI
Synchronous serial interface for
encoder
STO
Safety function „Safe T
orque Off“ in
accordance with IEC 61800-5-2
TTL
Incremental signal with an output
voltage up to 5
V
USB
Universal serial bus
V
ARAN
Real-time Ethernet bus system
11
13
Table of Contents
Default Chapter
3
Preface
3
Signal Words and Symbols
3
More Symbols
3
Laws and Guidelines
4
Warranty
4
Support
4
Copyright
4
Table of Contents
5
List of Figures
9
List of Tables
10
Glossary
11
Standards for Drive Converters / Control Cabinets
13
Product Standards that Apply Directly to the Drive Converter
13
Basic Standards to Which Drive Converter Standards Refer Directly
13
Standards that Are Used in the Environment of the Drive Converter
14
1 Basic Safety Instructions
15
Target Group
15
Transport, Storage and Proper Use
15
Installation
16
Electrical Connection
17
EMC-Compatible Installation
18
Voltage Test
18
Insulation Measurement
18
Start-Up and Operation
19
Maintenance
20
Repair
21
Disposal
21
2 Product Description
22
Specified Application
22
Residual Risks
22
Improper Use
22
Product Features
23
Part Code
24
Table 1: Part Code
24
3 Technical Data
25
Operating Conditions
25
Climatic Environmental Conditions
25
Table 2: Climatic Environmental Conditions
25
Mechanical Environmental Conditions
26
Chemical / Mechanical Active Substances
26
Table 3: Mechanical Environmental Conditions
26
Table 4: Chemical / Mechanical Active Substances
26
Electrical Operating Conditions
27
Device Classification
27
Electromagnetic Compatibility
27
Table 5: Device Classification
27
Table 6: Electromagnetic Compatibility
27
Block Diagram of Energy Flow in the Device
28
Figure 1: Block Diagram of Energy Flow in the Device
28
Technical Data 400V Class
29
Single Drive
29
Table 7: Technical Data of the 400V Class - Single Drive
30
Master / Slave System
31
Table 8: Technical Data of the 400 V Class Master / Slave
32
Master / Slave / Slave System
33
Table 9: Technical Data of the 400 V Class Master / Slave / Slave
34
Technical Data 690V Class
35
Single Drive
35
Table 10: Technical Data of the 690V Class - Single Drive
36
Master / Slave System
37
Table 11: Technical Data of the 690 V Class Master / Slave
38
Master / Slave / Slave System
39
Table 12: Technical Data of the 690 V Class Master / Slave / Slave
40
Dimensions and Weights
41
Dimensions Air Cooler Built-In Version
41
Figure 2: Dimensions Air Cooler Built-In Version
41
Dimensions Air-Cooled Inverter Through-Mount Version
42
Figure 3: Dimensions Air-Cooled Inverter Through-Mount Version
42
Dimensions Liquid Cooler Through-Mount Version
43
Figure 4: Dimensions Liquid Cooler Push-Through Version
43
Dimensions Liquid Cooler Installation Version
44
Figure 5: Dimensions Liquid Cooler Built-In Version
44
Dimensions Liquid Cooler Built-In Version with Stainless Steel Tube
45
Figure 6: Dimensions Liquid Cooler Built-In Version with Stainless Steel Tube
45
4 Mechanical Installation
46
Control Cabinet Installation
46
General Instructions
46
Mounting Distances
46
Figure 7: Mounting Distances
46
Assembly Aids
47
Figure 8: Assembly Aids
47
Cooling System
48
Air Cooler
49
Figure 9: Ventilation
49
Liquid Cooling
50
Connection of the Liquid Cooling to the Cooling System
50
Series Connection Cooling Circuit
51
General Instructions
51
Connection Diagram Series Connection Cooling Circuit
52
Figure 10: Connections to the Coolant Series Connection
52
Parallel Connection of the Coolant Circuit
53
General Instructions
53
Connection Scheme Parallel Connection of the Cooling Circuit
53
Figure 11: Connections to the Coolant Parallel Connection
53
5 Operation of Liquid-Cooled Devices
54
General Information
54
Pressure in the Liquid Cooler
54
Material of the Heat Sink
54
Table 13: Pressure in the Liquid Cooler
54
Table 14: Heat Sink and Operating Pressure
54
Materials in the Cooling Cicuit
55
Table 15: Electro-Chemical Voltage Series / Standard Potentials against Hydrogen
55
Requirements on the Coolant
56
Table 16: Requirements on the Coolant
56
Requirements for Open and Half-Open Cooling Systems
57
Coolant Temperature
57
Moisture Condensation
57
Table 17: Requirements for Open and Half-Open Cooling Systems
57
Supply of Temper Coolant
58
Table 18: Supply of Temper Coolant
58
Diagrams of the Cooling Design
59
Pressure Drop Aluminium Extrusion Casting Heat Sink
59
Figure 12: Pressure Drop of the Heat Sink as a Function of the Volume Flow
59
Pressure Drop Aluminium Heat Sink with Stainless Steel Tubes
60
Figure 13: Pressure Drop of the Heat Sink as a Function of the Volume Flow (Stainless Steel Cooler)
60
Series Connection of Liquid Coolers
61
Figure 14: Volume Flow and Temperature Difference for Series Connection
61
Parallel Connection of Liquid Coolers
62
Figure 15: Volume Flow and Temperature Difference for Parallel Connection
62
6 Electrical Installation
63
General Information
63
Wiring
63
Connection of the Shield Connection
64
Connection of the Protective Earth
64
Figure 16: Laying the Cables
64
Connection Terminals Power Unit
65
Permitted Cable Cross-Sections and Tightening Torques of the Terminals
65
Figure 17: Connection Terminals of the Power Circuit
65
Table 19: Permissible Cable Cross-Sections and Tightening Torques of the Terminals
65
External Fan Power Supply
66
Figure 18: External Fan Power Supply
66
Mains Connection
67
Note about Hard Mains
67
Recommended Type of Mains Cable
67
Figure 19: Cross-Section Type of Mains Cable
67
Motor Connection
68
General Instructions
68
Selection of the Motor Cable
68
Recommended Type of the Motor Cable
69
Connection of the Motor
69
Calculation of the Motor Voltage
69
Figure 20: Cross-Section Type of the Motor Cable
69
Table 20: Connection of the Motor
69
Table 21: Calculation of the Motor Voltage
69
Cable Cross-Sections
70
Cable Cross-Sections 400 V Class
70
Cable Cross-Section 690 V Class
70
Table 22: Cable Cross-Sections 400 V Class
70
Table 23: Cable Cross-Section 690 V Class
70
Motor Cable Lengths
71
Table 24: Maximum Permissible Motor Cable Lengths
71
DC Connection
72
General Instructions
72
Temperature Detection T1, T2
73
Table 25: Temperature Detection T1, T2
73
Table 26: Function Motor Temperature Display
73
Figure 21: Connection of a KTY Sensor
74
Figure 22: Wiring Example in PTC Mode
74
Use of the Temperature Input in KTY Mode
74
Use of the Temperature Input in PTC Mode
74
Connection of a Braking Resistor
75
Monitoring Braking Transistor
76
External Braking Resistor Without Temperature Monitoring
76
Figure 23: Intrinsically Safe Braking Resistor Without Temperature Monitoring
76
External Braking Resistor with Overtemperature Protection
77
Sub-Mounted Braking Resistors Without Overtemperature Protection
77
Temperature Switch Braking Resistor, Mains and Motor Choke
77
General Instructions
77
Parameterization of the Control Board
77
Table 27: Parameterization of the Control Board
77
Connection of the Master / Slave Wiring
78
Connection Master / Slave
78
Figure 24: Connection Master / Slave
78
Figure 25: Master / Slave Connections
79
Figure 26: Cable Clamps Master / Slave Connections
79
Connection Master / Slave / Slave
80
Figure 27: Connection Master / Slave / Slave
80
Figure 28: Master / Slave / Slave Connections
81
Figure 29: Cable Clamps Master / Slave / Slave Connections
81
7 Wiring Diagrams
82
Unit Size 28
82
Mains and Control Connection
82
Figure 30: Mains and Control Connection
82
Unit Size 32
83
Mains and Motor Connection Master / Slave System
83
Figure 31: Mains and Motor Connection Master / Slave System
83
Connection Braking Resistor Master / Slave System
84
Figure 32: Connection Braking Resistor Master / Slave System
84
DC Connection Master / Slave System
85
Figure 33: DC Connection Master / Slave System
85
Mains Connection Master / Slave System
86
Figure 34: Mains Connection Master / Slave System
86
Unit Size 36
87
Mains and Motor Connection Master / Slave / Slave System
87
Figure 35: Mains and Motor Connection Master / Slave / Slave System
87
Connection Braking Resistor Master / Slave / Slave System
88
Figure 36: Connection Braking Resistor Master / Slave / Slave System
88
DC Connection Master / Slave / Slave System
89
Figure 37: DC Connection Master / Slave / Slave System
89
Mains Connection Master / Slave / Slave System
90
Figure 38: Mains Connection Master / Slave / Slave System
90
8 Protection of Drive Converters
91
Use of Circuit Breakers
91
Table 28: Protection of Drive Converters
91
Table 29: Use of Circuit Breakers
91
9 Certification
92
Ce Marking
92
UL Marking
92
Table 30: External Filters and Chokes
93
Table 31: UL Fuses
94
Table 32: Cable Protection Switch
94
Further Informations and Documentation
95
10 Characteristics
96
Overload Characteristic
96
Overload Protection in the Lower Speed Range
96
Figure 39: Overload Characteristic
96
Figure 40: Overload Protection in the Lower Speed Range
96
Power Dissipation of the 400V Class at Rated Operation
97
Power Dissipation of Different Switching Frequencies
97
Figure 41: Power Dissipation of Different Switching Frequencies 400V Class
97
Power Dissipation of the 690V Class at Rated Operation
98
Power Dissipation at 2 Khz Switching Frequency
98
Figure 42: Power Dissipation at 2 Khz Switching Frequency 690V Class
98
Power Dissipation at 4 Khz Switching Frequency
99
Figure 43: Power Dissipation at 4 Khz Switching Frequency 690V Class
99
11 Accessories
100
Filter and Chokes
100
Table 33: Filter and Chokes
100
Assembly Aids
101
Connections to the Coolant
101
Connecting Cable Master / Slave System
101
Heat Sink Fan
101
Table 34: Assembly Aids
101
Table 35: Connections to the Coolant
101
Table 36: Connecting Cable Master / Slave System
101
Table 37: Heat Sink Fan
101
12 Revision History
102
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KEB COMBIVERT F6 Specifications
General
Brand
KEB
Model
COMBIVERT F6
Category
Controller
Language
English
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