Table of Contents
TP-6811 7/16 Table of Contents
Safety Precautions and Instructions 5.........................................................
Introduction 11...............................................................................
List of Related Materials 11......................................................
Service Assistance 12.........................................................................
Section 1 Specifications 13...................................................................
1.1 Introduction 13...........................................................
1.2 Controller Specifications 13................................................
1.3 Engine Service 13........................................................
1.4 Engine Specifications 13..................................................
1.5 Alternator Specifications 13................................................
1.6 Torque Specifications 13..................................................
1.7 Service Views 14.........................................................
Section 2 Scheduled Maintenance 17..........................................................
2.1 General Maintenance 17..................................................
2.2 Service Schedule 18......................................................
2.3 Lubrication System 19....................................................
2.3.1 Oil Specifications 19..............................................
2.3.2 Oil Check 19.....................................................
2.3.3 Oil Additions 19..................................................
2.3.4 Oil and Filter Change 19...........................................
2.4 Air Cleaner 20...........................................................
2.5 Exhaust System 21.......................................................
2.6 Ignition System 22........................................................
2.7 Battery 24...............................................................
2.7.1 Checking Electrolyte Level 25......................................
2.7.2 Checking Specific Gravity 25.......................................
2.8 Fuel System Maintenance 26..............................................
Section 3 Controller 27.......................................................................
3.1 Introduction 27...........................................................
3.2 SiteTech Software 27.....................................................
3.3 Controller Parameters 28..................................................
3.3.1 Controller Parameters Table 28.....................................
3.3.2 Notes on Selected Parameters 28..................................
3.4 Controller Firmware 41....................................................
3.5 Controller Replacement 42................................................
3.6 Controller Setup 44.......................................................
3.7 Voltage Calibration 47.....................................................
3.7.1 Calibration using the RDC2 Controller Keypad and Menus 47..........
3.7.2 Calibration Using SiteTech 49......................................
3.8 Setting the OnCue Password 51............................................
Section 4 Cooling System 53..................................................................
4.1 General 53..............................................................
4.2 Clean Radiator Fins and Inspect Hoses 54...................................
4.3 Engine Thermostat 54.....................................................
4.4 Cooling System Inspection 55..............................................
4.5 Checking and Filling Coolant 55
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4.6 Draining Cooling System 55...............................................
4.7 Flushing and Cleaning 55..................................................
4.8 Filling Cooling System 56..................................................
4.9 Pressure Cap 56.........................................................
4.10 Cooling Fans 57..........................................................
4.10.1 Fan Operation 57.................................................
4.10.2 Fan T roubleshooting Guide 58.....................................