Kohler 5E/4EF User Manual

TP-5982 4/06 Table of Contents 3
Table of Contents
Safety Precautions and Instructions 5........................................................
Section 1 Introduction 11.....................................................................
Section 2 Location and Mounting 13..........................................................
2.1 General Considerations 13................................................
2.2 Location 13.............................................................
2.3 Mounting 13.............................................................
Section 3 Cooling System 15.................................................................
3.1 Ventilation 15............................................................
3.2 Cooling System Components 15...........................................
3.2.1 Intake Through-Hull Strainer (Seacock Cover) 15.....................
3.2.2 Seacock 16.....................................................
3.2.3 Seawater Strainer 16.............................................
3.2.4 Waterlines 17....................................................
3.2.5 Closed Heat Exchanger 17........................................
Section 4 Exhaust System 19.................................................................
4.1 Exhaust Lines 19........................................................
4.2 Exhaust Systems 19.....................................................
4.2.1 Above Waterline Installation 21....................................
4.2.2 Mid/Below Waterline Installation 22.................................
Section 5 Fuel System 25.....................................................................
5.1 Fuel Tank 25............................................................
5.2 Fuel Inlet Line 25........................................................
5.3 Fuel Filters or Strainers 26................................................
5.3.1 5/7.3E, 4/6EF, 5/7.3ECD, 4/6EFCD, 10/13/15EG, and
13/15EGZ Models 26.............................................
5.3.2 15/20C and 12.5/16CF Models 27..................................
5.4 Antisiphon Device Installation 27...........................................
5.5 Fuel Pump Lift and Fuel Consumption 27...................................
5.6 Fuel System Bleed Procedure 5/7.3ECD and 4/6EFCD Models 28..............
Section 6 Electrical System 29................................................................
6.1 AC Voltage Connections 29...............................................
6.2 Circuit Protection 29......................................................
6.2.1 Circuit Breaker Considerations 30..................................
6.2.2 Circuit Breaker Installation 31......................................
6.3 ADC 2100 Continuous Power Mode Jumper (10/13/15EG Models) 32...........
6.4 Installation in Steel or Aluminum Vessels 33.................................
6.5 Installation Regulations 33................................................
6.6 Battery 34...............................................................
6.7 Wiring 35...............................................................
6.8 Remote Start Switch Connection 35........................................
Section 7 Installation Drawings 37............................................................
Section 8 Reconnection/Adjustments 47.......................................................
8.1 Four-Lead Reconnection 47...............................................
8.2 Voltage Regulator Adjustment (5/7.3E, 4/6EF, 15/20C, and 12.5/16CF Models) 50
8.3 ADC 2100 Adjustment (5/7.3ECD, 4/6EFCD, 10/13/15EG, and
13/15EGZ Models) 52....................................................
8.3.1 Configuration Mode Time Out 52...................................
8.3.2 Controller Software Version Number 52.............................
8.3.3 Configuration Mode 52
............................................
8.3.4 Adjusting the Voltage, Gain, Volts/Hz, and Engine Speed 54...........
8.3.5 Voltage Adjustment 54............................................
Appendix A Generator Selection and Wattage Requirements 59....................................
Appendix B Abbreviations 60..................................................................
Appendix C Generator Set Output Ratings Procedure 62..........................................

Kohler 5E/4EF Specifications

General

Brand	Kohler
Model	5E/4EF
Category	Marine Equipment
Language	English