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7. PRECAUTIONS DURING OPERATION
WARNING: Failure to follow these safety precautions may lead
to a serious accident.
7.4 BATTERY
BATTERY HAZARD PREVENTION
Battery electrolyte contains sulphuric acid, and batteries generate hydrogen gas, so mistaken
handling can lead to serious injury or fire. For this reason, always observe the following precautions.
‡ Do not use or charge the battery if the battery electrolyte level is below the LOWER LEVEL line.
This may cause an explosion. Always check the battery electrolyte level periodically and add
distilled water to bring the electrolyte level to the UPPER LEVEL line.
‡ Never bring any lighted cigarette or flame near the battery.
‡ When working with batteries, ALWAYS wear safety glasses and rubber gloves.
‡ If you spill acid on your clothes or skin, immediately flush the area with large amounts of water.
‡ Battery acid could cause blindness if splashed into the eyes. If acid gets into your eyes, flush them
immediately with large quantities of water and see a doctor at once.
‡ If you accidentally drink electrolyte, drink a large quantity of water or milk, beaten egg or vegetable
oil. Call a doctor or poison prevention center immediately.
‡ Before working with batteries, stop the engine and turn the starting switch to the OFF position.
‡ Avoid short-circuiting the battery terminals (between the positive + terminal and negative -
terminal) through accidental contact with metal objects, such as tools.
‡ When installing the battery, connect the positive + terminal first, and when removing the battery,
disconnect the negative - terminal (ground side) first.
‡ When removing or installing, check which is the positive + terminal and negative - terminal, and
tighten the nuts securely.
If the battery electrolyte is near the LOWER LEVEL, add distilled water. Do not add distilled water
above the UPPER LEVEL.
‡ When cleaning the top surface of the battery, wipe it with a damp cloth. Never use gasoline,
thinner, or any other organic solvent or cleaning agent.
‡ Tighten the battery caps securely.
‡ If the battery electrolyte is frozen, do not charge the battery or start the engine with a different
power source. There is danger that this will ignite the battery.
When charging or starting the engine with a different power source, melt the battery electrolyte
and check for leakage of battery electrolyte before starting.
‡ Always remove the battery from the chassis before charging it.
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