9 SERVICE SCHEDULE 29
Every 40 operating hours/after every race
Every 20 operating hours
Change the spark plug and spark plug connector. ● ●
Check the inlet membrane. ● ●
Check the exhaust control for functioning and smooth operation. ●
Check the clutch. ●
Check all hoses (e.g. fuel, cooling, bleeder, drainage, etc.) and sleeves for cracking, leaks, and incorrect routing. ● ●
Check the antifreeze and coolant level. ( p. 93) ● ●
Check the cables for damage and routing without sharp bends. ● ●
Check that the throttle cables are undamaged, routed without sharp bends, and set correctly. ● ●
Clean the air filter and air filter box. ( p. 59) ● ●
Change glass fiber yarn filling in the main silencer. ( p. 62) ● ●
Check the screws and nuts for tightness. ● ●
Check idle. ● ●
Final check: Check the vehicle for safe operation and take a test ride. ● ●
Make the service entry in the KTM Dealer.net and in the Service and Warranty Booklet. ● ●
● Periodic interval
9.2.2 Service work (as additional order)
Annually
Every 80 operating hours/every 40 operating hours when used for motorsports
Every 40 operating hours
Once after 10 operating hours
Change the front brake fluid. ●
Change the rear brake fluid. ●
Change the hydraulic clutch fluid. ( p. 73) ●
Grease the steering head bearing. ( p. 51) ●
Check/adjust the carburetor components. ● ●
Perform a fork service. ○ ● ●
Service the shock absorber. ● ●
Check the starter drive. ● ●
Change the piston and check the cylinder. ●
Change the connecting rod, conrod bearing, and crank pin. ●
Check the transmission and shift mechanism. ●
Change all engine bearings. ●
○ One-time interval
● Periodic interval
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